Power Supply Mode Detection for Ripple and Efficiency Trade-off

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Solution Overview

Problem

Power supply circuits often face inefficiencies in generating output voltage, particularly at low current conditions, due to discontinuous conduction mode, which introduces low output voltage ripple and inefficiencies, while continuous conduction mode improves efficiency but at the expense of larger output voltage ripple.

Innovation Solution

A power supply system that includes a mode detector to select between pulse-width modulation (PWM) mode and pulse mode based on the amplitude of the control current, with the pulse mode incorporating an idle time between the on-time and off-time of the power switch, allowing for efficient operation with low ripple output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If discontinuous conduction mode is implemented in light load condition, then output voltage ripple is reduced, but efficiency deteriorates due to continuous switching at low current

Engineering Contradiction:
Improveoutput voltage rippleVSAvoidswitching efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The power supply system dynamically switches between discontinuous conduction mode and pulse mode based on load conditions. The mode detector continuously monitors the control current amplitude and automatically selects the appropriate operating mode, making the system adaptable to varying load requirements rather than being fixed in one mode.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameters by switching between two distinct conduction modes. In discontinuous mode, the inductor current completes full cycles to reduce ripple, while in pulse mode, the system uses shorter pulses with idle time to improve efficiency. This parameter change allows optimization for different operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If continuous conduction mode is implemented, then switching efficiency is improved, but output voltage ripple increases

Engineering Contradiction:
Improveswitching efficiencyVSAvoidoutput voltage ripple
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts its operating mode based on real-time load conditions. The mode detector monitors the control current and automatically transitions between continuous and discontinuous conduction modes, ensuring the system operates in the most efficient mode for the current load while maintaining acceptable ripple levels.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses periodic switching actions with different characteristics depending on the mode. In discontinuous mode, complete current cycles are used to reduce ripple, while in pulse mode, shorter periodic pulses with idle periods are employed to improve efficiency, creating a rhythm of operation that adapts to load requirements.

Inventive Principle:
Principle #19Periodic action

3Loss of energy

If alternative topologies are designed to increase efficiency, then switching efficiency is improved, but output voltage ripple increases

Engineering Contradiction:
Improveswitching efficiencyVSAvoidoutput voltage ripple
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

Rather than using complex alternative topologies, the invention uses a simple mode detection and switching mechanism that dynamically selects between two well-understood conduction modes. This dynamic approach achieves efficiency improvements without the complexity of alternative topologies and without the associated ripple problems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system achieves efficiency improvements by changing the operational parameters - specifically, by transitioning from continuous switching in discontinuous mode to pulse-mode operation with idle time at light loads. This parameter change optimizes efficiency without requiring alternative circuit topologies.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10871810B2Power supply system with pulse mode operation
Publication Date: 2020.12.22 TEXAS INSTRUMENTS INC
  • US10871810B2 patent drawing
  • US10871810B2 patent drawing
  • US10871810B2 patent drawing

AI summary

A power supply system can include at least one power switch to generate an output current based on an input voltage in response to a switching signal to generate an output voltage. A feedback system generates a feedback current based on the output voltage. A mode detector generates a control current associated with the output current based on the feedback current and selects between a pulse-width modulation (PWM) mode and a pulse mode based on an amplitude of the control current. The PWM mode is associated with a sequential on-time and off-time of the at least one power switch, and the pulse mode is associated with adding an idle time between the on-time and the off-time of the at least one power switch based on the switching signal. A gate driver system generates the switching signal based on the mode.