Power Supply Device Automatic Module Addressing

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Solution Overview

Problem

Existing power supply devices for electric vehicles face complexity and inefficiency in ID assignment for functional modules, leading to increased production costs and time, especially as the number of modules increases.

Innovation Solution

A power supply device with a main controller that automatically assigns unique addresses to functional modules via a communication interface, allowing them to distinguish themselves in data communications, simplifying the production process and reducing manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ID numbers are assigned by hardware components such as DIP switches or connecting pins, then individual ID assignment is achieved, but the work burden increases significantly especially as the number of functional modules increases

Engineering Contradiction:
Improveindividual ID assignmentVSAvoidassignment work burden
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical hardware-based ID assignment system (DIP switches, connecting pins) with a software-based ID assignment system. The main controller automatically assigns IDs to functional modules through software communication, eliminating the need for manual hardware configuration and significantly reducing the assignment work burden while maintaining reliable individual identification.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If predetermined ID numbers are previously assigned to functional modules, then individual identification is enabled, but productivity deteriorates due to the need to assign IDs during production

Engineering Contradiction:
Improveindividual identificationVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements preliminary action by pre-configuring the functional modules with basic identification capabilities through standardized hardware design, but defers the actual ID assignment to occur automatically after connection via the main controller. This approach allows functional modules to be produced without ID assignment, improving productivity, while still enabling individual identification when needed through the automated software-based system.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If IDs are assigned after functional modules are connected, then functional modules can be produced with common hardware, but the ID assignment process becomes more complex to manage

Engineering Contradiction:
Improvecommon hardware productionVSAvoidID assignment management
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent implements self-service by enabling the main controller to automatically assign IDs to functional modules without requiring external manual intervention or complex management processes. The system autonomously handles the ID assignment task through standardized communication protocols, simplifying the management complexity while maintaining the flexibility of post-connection assignment and common hardware production.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9296348B2Power supply device and vehicle using the same
Publication Date: 2016.03.29 SANYO ELECTRIC CO LTD
  • US9296348B2 patent drawing
  • US9296348B2 patent drawing
  • US9296348B2 patent drawing

AI summary

A power supply device includes functional modules, and a main controller that is connected to and controls the modules. Each module includes a battery block, a communication interface, a memory and a battery state detector. The block includes a battery cells that are connected in serial and/or in parallel to each other. The interface exchanges data with other modules or the controllers. The memory can store data exchanged through the interface. The battery state detector can detect at least one of current, voltage and temperature of the block. When the module is connected to the controller, the controller assigns a unique address to the module. The module stores the unique address, which is assigned by the controller, in the memory. The module exchanges data based on the address.