Power Supply Overcurrent Cutoff for Display Devices

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Solution Overview

Problem

Existing power supply apparatuses are prone to damage due to overcurrents caused by short circuits between the intermediate terminal and ground, leading to damage of the inductor and switching elements, and subsequent heating of the IC and PCB.

Innovation Solution

Incorporating an overcurrent cutoff unit with a switching transistor and shutdown controller between the voltage converter and intermediate node, which cuts off overcurrents by generating a shutdown signal based on the intermediate node's voltage, preventing excessive current flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power supply apparatus operates without an overcurrent cutoff unit, then the device complexity is reduced, but the reliability deteriorates due to damage from short circuits between the intermediate terminal and ground

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The overcurrent cutoff unit performs preliminary protection by detecting potential short circuit conditions before they cause damage. The shutdown controller continuously monitors the intermediate terminal voltage and preemptively activates the switching transistor to cut off current flow when abnormal conditions are detected, preventing inductor and switching element damage before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The overcurrent cutoff unit acts as an intermediary protective layer between the voltage converter and the intermediate terminal. The switching transistor serves as a mediator that can rapidly insert or remove resistance in the current path, controlling current flow to prevent direct short circuits from causing catastrophic failure of downstream components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the switching transistor is activated to cut off overcurrent, then the reliability is improved by preventing component damage, but the productivity deteriorates due to interruption of normal current flow

Engineering Contradiction:
ImprovereliabilityVSAvoidproductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The shutdown controller implements feedback control by continuously monitoring the intermediate terminal voltage and comparing it against expected operating ranges. When the voltage indicates a short circuit condition (abnormally low or zero voltage), the controller activates the switching transistor to cut off current. When normal operating voltage is restored, the feedback loop deactivates the switching transistor, automatically resuming normal operation without manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The overcurrent cutoff unit provides dynamic protection by rapidly switching the switching transistor between on and off states based on real-time conditions. This dynamic response allows the system to adapt to changing operational states, cutting off current only when necessary and allowing normal current flow during healthy operation, thus minimizing productivity impact while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents damage to the inductor, switching elements, and IC by minimizing current flow during short circuits, thereby avoiding overheating and potential fires.

Implementation Method 1

When a voltage of the intermediate node is lower than the input voltage, the shutdown controller may generate a shutdown signal for turning off the switching transistor

Methodology Applied
Scientific EffectBody diode effect: Diode

Data Source

PatentUS9673705B2Power supply apparatus and display device including the same
Publication Date: 2017.06.06 LG DISPLAY CO LTD
  • US9673705B2 patent drawing
  • US9673705B2 patent drawing
  • US9673705B2 patent drawing

AI summary

Disclosed are a power supply apparatus and a display device including the same, which prevent damage caused by an overcurrent. The power supply apparatus includes a voltage converter configured to convert an input power into a DC voltage by using an inductor, a voltage stabilizer configured to stabilize the DC voltage which is supplied from the voltage converter through an intermediate node, and output the stabilized DC voltage to an output terminal, and an overcurrent cutoff unit connected between the voltage converter and the intermediate node, and configured to cut off an overcurrent which flows from the voltage converter to the intermediate node, based on a voltage of the intermediate node.