Power Supply Apparatus PWM Frequency Control for Ripple Reduction

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Solution Overview

Problem

Existing power supply systems face challenges in adjusting DC voltage output effectively during power saving modes, leading to increased ripple in output voltage due to lower drive frequencies, which can result in inadequate voltage adjustment and potential instability.

Innovation Solution

A power supply apparatus with a transformer, switching element, feedback unit, control unit, and clock signal generation mechanism that adjusts the duty of the PWM signal while maintaining a frequency equal to or greater than a predetermined frequency, even at lower drive frequencies, to reduce ripple and ensure stable output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the frequency of the reference clock is reduced at the time of power saving mode, then power consumption is reduced, but the ripple of the output DC voltage increases

Engineering Contradiction:
Improvepower consumptionVSAvoidripple of output DC voltage
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent changes the parameter of PWM signal frequency independently from the reference clock frequency. While the reference clock frequency is reduced for power saving, the PWM signal frequency is maintained at its original level through dedicated PWM generation circuitry, thereby reducing power consumption while preventing ripple increase

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the frequency of the PWM signal is reduced at the time of power saving mode, then power consumption is reduced, but the duty resolution decreases

Engineering Contradiction:
Improvepower consumptionVSAvoidduty resolution
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent maintains the PWM signal frequency at its original level even when the reference clock frequency is reduced, thereby preserving the duty resolution. This is achieved by generating the PWM signal using a dedicated timer or counter that operates independently from the reference clock frequency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system dynamically adjusts the reference clock frequency for power saving while keeping the PWM generation mechanism operational at its original frequency, allowing the system to adapt power consumption without sacrificing control precision

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the same duty resolution is maintained at lower frequency, then voltage adjustment precision is preserved, but output voltage ripple increases

Engineering Contradiction:
Improvevoltage adjustment precisionVSAvoidoutput voltage ripple
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent decouples the PWM signal frequency from the reference clock frequency, allowing the PWM frequency to remain high for low ripple while the reference clock frequency is reduced for power saving. This parameter separation enables independent optimization of both concerns

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for effective adjustment of the PWM signal duty at lower frequencies, reducing ripple and ensuring stable output voltage, thereby addressing the instability issues in power saving modes.

Implementation Method 1

a transformer (108) having a primary winding (Np) and a secondary winding (Ns)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a switching element (107) connected to the primary winding (Np) of the transformer (108), and driven so as to intermittently supply a current to the primary winding (Np)

Methodology Applied
Scientific EffectSwitching:

Implementation Method 3

a feedback unit (120), configured to output a feedback signal according to an output voltage output from the secondary winding (Ns) of the transformer (108)

Methodology Applied
Scientific EffectVoltage feedback: Feedback

Data Source

PatentUS10536084B2Power supply apparatus and image forming apparatus
Publication Date: 2020.01.14 CANON KK
  • US10536084B2 patent drawing
  • US10536084B2 patent drawing
  • US10536084B2 patent drawing

AI summary

The power supply apparatus, when a switching element is driven at a second frequency lower than a first frequency, determines a duty of a pulse signal according to a predetermined voltage so that a frequency of the pulse signal input to a feedback unit is equal to or more than a predetermined frequency.