Power Supply Unit Short Detection With Auxiliary PSU Isolation

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Solution Overview

Problem

Existing power supply units (PSUs) in information handling systems are prone to shorts, leading to unexpected AC breaker trips and healthy platform shutdowns, which current detection methods fail to quickly identify and isolate the faulty units.

Innovation Solution

A method involving a microcontroller unit (MCU) to establish a power path between the PSU and an auxiliary PSU, measure voltage thresholds, and maintain or switch power paths based on voltage readings to prevent input power signal reception when shorts are detected, providing notifications for faulty units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage measurement and threshold comparison methods are implemented to detect shorts in PSUs, then reliability of power supply system is improved, but device complexity increases due to additional sensors and control logic

Engineering Contradiction:
Improvepower supply system reliabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The PSU uses its own operational parameters (voltage readings from existing terminals) to detect faults. The system monitors itself by comparing voltage at different terminals against predefined thresholds, eliminating the need for external detection devices and reducing overall system complexity while maintaining high reliability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously measures voltage at the terminal and compares it against threshold values. When the voltage falls below the second threshold, the system provides feedback by sending a notification to the management entity, enabling real-time fault detection and response without requiring complex additional hardware

Inventive Principle:
Principle #23Feedback

2Productivity

If quick identification and isolation of faulty PSUs is implemented, then productivity of system operation is improved, but device complexity increases due to switching mechanisms and control logic

Engineering Contradiction:
Improvesystem operation efficiencyVSAvoidisolation mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system pre-configures switching elements (relays or transistors) to be ready for immediate action. When a fault is detected through voltage threshold comparison, the switching element can instantly redirect power flow to isolate the faulty PSU, enabling quick response without requiring complex real-time decision-making mechanisms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Switching elements act as intermediaries between the power source and PSUs. These relays or transistors can rapidly change state to redirect power flow, isolating faulty units from the rest of the system. This intermediary approach simplifies the isolation mechanism by using standard switching components rather than complex control systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents unexpected AC breaker trips and avoids healthy platform shutdowns by quickly identifying and isolating failed power supply units, ensuring stable operation of information handling systems.

Implementation Method 1

converting, by the auxiliary PSU, a first voltage of the input power signal to a second voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12461167B2Detecting a short in a power supply unit
Publication Date: 2025.11.04 DELL PROD LP
  • US12461167B2 patent drawing
  • US12461167B2 patent drawing
  • US12461167B2 patent drawing

AI summary

Detecting a short in a PSU, including setting an input of a relay to establish a first power path between an input of the PSU and a low voltage output of an auxiliary PSU; receiving an input power signal and converting a first voltage of the input power signal to a second voltage; outputting, at the low voltage output, an output power signal having the second voltage to provide the output power signal through a resistor and to the input of the relay; measuring, by the MCU, a voltage at a terminal between the resistor and the input of the relay and determining that the voltage at the terminal is less than a first threshold, and in response, determining, that the voltage at the terminal is less than a second threshold, and in response, maintaining the first power path such that the PSU does not receive the input power signal.