Power Supply Standby Power Reduction via Auxiliary Circuit Disconnection

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Solution Overview

Problem

Solid state lighting systems face high power dissipation and increased costs due to the need for a separate standby power supply to maintain auxiliary circuits during standby mode, leading to inefficient power consumption.

Innovation Solution

A power supply with a two-stage AC-DC driver circuit and a flyback transformer, where auxiliary circuits are selectively enabled or disabled based on mode, and the bus voltage is adjusted to operate the power factor correction controller in burst mode, reducing power dissipation without a dedicated standby power supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate standby power supply is used to maintain auxiliary circuits during standby mode, then the auxiliary circuits can remain operational, but the power dissipation and system cost increase

Engineering Contradiction:
Improveauxiliary circuit operation during standbyVSAvoidstandby power consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent merges the standby power supply function with the main power supply circuit by utilizing the flyback transformer's bias winding to provide power to auxiliary circuits during both active and standby modes. This eliminates the need for a separate standby power supply, reducing power dissipation and system cost while maintaining auxiliary circuit operation during standby mode.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a separate standby power supply is used, then auxiliary circuits remain operational during standby, but device complexity and cost increase

Engineering Contradiction:
Improveauxiliary circuit operation during standbyVSAvoidpower supply structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the standby power supply functionality into the existing main power supply structure by using the flyback transformer's bias winding. This integration reduces device complexity and component count while maintaining the capability to power auxiliary circuits during standby mode, thereby lowering system cost without sacrificing reliability.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the power factor correction controller operates in continuous mode, then stable power is provided, but standby power consumption increases

Engineering Contradiction:
Improvepower stabilityVSAvoidstandby power consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements burst mode operation for the power factor correction controller during standby mode, where the controller operates in periodic pulses rather than continuously. This periodic action maintains sufficient power stability for auxiliary circuits while dramatically reducing standby power consumption compared to continuous operation mode.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces standby power consumption to less than 1 W, meeting stringent energy efficiency standards without the need for a separate standby power supply, thereby lowering costs and improving efficiency.

Implementation Method 1

a flyback transformer between the primary stage and the secondary stage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Voltage converters can be used to generate DC voltage and/or current from an AC line voltage

Methodology Applied
Scientific EffectRectification:

Data Source

PatentUS9537407B2Power supply with standby operation
Publication Date: 2017.01.03 LED-IP MANAGEMENT LLC
  • US9537407B2 patent drawing
  • US9537407B2 patent drawing
  • US9537407B2 patent drawing

AI summary

A power supply includes a power conversion circuit configured to selectively operate in one of an active mode in which output power is supplied to a load and a standby mode in which output power is not supplied to the load, a plurality of auxiliary circuits including a first auxiliary circuit and a second auxiliary circuit, a bias node configured to supply power to the plurality of auxiliary circuits, and a switch that is coupled between the bias node and the first auxiliary circuit and that is configured to disconnect the first auxiliary circuit from the bias node in response to a control signal.