Multi-Power Supply Controller for Voltage Synchronization

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Solution Overview

Problem

Conventional power supply technologies lack a single controller capable of simultaneously driving multiple power converter phases to deliver sufficient power to loads with complex power requirements, leading to the need for asynchronous power converters and potential damage from differing input voltage levels.

Innovation Solution

An apparatus comprising multiple power supplies and a controller that controls connectivity between circuit paths to ensure simultaneous application of the same input voltage level, using switch circuitry to manage voltage levels during startup, shutdown, and operation, even when power supplies operate asynchronously.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple asynchronous power converters are used to supply power to high-current loads, then sufficient power delivery capability is achieved, but different input voltage levels may be applied to different input voltage pins of the load causing damage

Engineering Contradiction:
Improvepower delivery capabilityVSAvoiddamage from voltage mismatch
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

A controller is introduced as an intermediary component that monitors voltage levels from multiple power converters and controls switch circuitry to ensure synchronized voltage application. The controller mediates between the asynchronous power converters and the load, preventing direct connection of mismatched voltages to the load pins.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The controller performs preliminary monitoring of voltage levels before connecting power converter outputs to the load. By detecting when voltage levels are ready and synchronizing the connection timing, the system ensures that voltages are equalized before application to the load, preventing damage from voltage mismatch.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If conventional power supply monitoring and control techniques are used, then system simplicity is maintained, but they cannot ensure simultaneous application of same input voltage level from different power supplies

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidvoltage synchronization reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The controller continuously monitors the output voltages of multiple power converters and uses this feedback information to control the switch circuitry. This closed-loop feedback mechanism ensures that voltage levels are kept synchronized without requiring complex synchronization circuitry, maintaining relative simplicity while achieving reliable voltage matching.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The power converters themselves provide the voltage monitoring capability, and the controller uses this self-provided information to make synchronization decisions. The system leverages the inherent monitoring capabilities of the power converters rather than requiring external complex synchronization equipment.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11594879B2Multi-power supply monitoring, operation, and control
Publication Date: 2023.02.28 INFINEON TECH AUSTRIA AG
  • US11594879B2 patent drawing
  • US11594879B2 patent drawing
  • US11594879B2 patent drawing

AI summary

An apparatus comprises a first power supply, a second power supply, and a controller. The first power supply supplies a first input voltage to power a first input of a load over a first circuit path. The second power supply supplies a second input voltage to power a second input of the load over a second circuit path. The controller controls connectivity of the first circuit path to the second circuit path as a function of the first input voltage and the second input voltage during at least ramp up or ramp down of either or both of the first input voltage and the second input voltage.