Power Supply System Sweep Control for Battery Refreshing

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Solution Overview

Problem

Existing power supply systems with multiple modules, including batteries affected by the memory effect, face challenges in efficiently performing refreshing charging/discharging without disrupting normal operations.

Innovation Solution

A power supply system with a main line, sweep modules, and a control unit that sequentially switches battery modules connected to the main line, maintaining connection for modules needing refreshing while excluding others to perform refreshing charging/discharging without stopping normal operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If refreshing charging/discharging is performed on all batteries in the plurality of modules, then the memory effect is reduced, but the normal operation of the system must be stopped

Engineering Contradiction:
Improvebattery performanceVSAvoidsystem operation continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system divides the plurality of battery modules into two groups: a first group that continues normal charging/discharging operations and a second group that undergoes refreshing charging/discharging. This segmentation allows simultaneous execution of both normal operations and memory effect mitigation without mutual interference, resolving the contradiction between maintaining system productivity and improving battery reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control device dynamically switches between different operational modes for different battery modules based on their individual needs. Some modules operate in normal charging/discharging mode while others are switched to refreshing mode, allowing the system to adaptively balance between continuous operation and memory effect reduction.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If refreshing charging/discharging is performed on batteries not affected by memory effect, then all batteries are treated uniformly, but unnecessary refreshing operations are performed

Engineering Contradiction:
Improvecontrol simplicityVSAvoidenergy waste
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The control device applies different control strategies to different battery modules based on their specific characteristics. Batteries affected by memory effect receive refreshing charging/discharging while batteries not affected by memory effect continue with normal operations. This localized differentiation eliminates unnecessary refreshing operations on batteries that don't require it, reducing energy waste while maintaining simple overall control logic.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The control device monitors the state of charge and operational characteristics of each battery module to determine which batteries require refreshing operations. This feedback mechanism enables intelligent differentiation between batteries affected by memory effect and those that are not, allowing the system to perform refreshing operations only when necessary and avoid energy waste on batteries that don't need it.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11101648B2Power supply system
Publication Date: 2021.08.24 TOYOTA JIDOSHA KK
  • US11101648B2 patent drawing
  • US11101648B2 patent drawing
  • US11101648B2 patent drawing

AI summary

A power supply system includes a main line, a plurality of sweep modules, and a control unit. Each sweep module includes a battery module and a power circuit module. The power circuit module switches between connection and disconnection between the battery module and the main line. The control unit executes sweep control for sequentially switching the battery modules which are to be connected to the main line. The control unit maintains connection of a refreshing module which is to be subjected to refreshing charging/discharging to the main line while sweep control is being executed in a state in which the refreshing module is excluded in at least one of outputting of electric power to the outside and inputting of electric power from the outside.