Power Switch Current Sensing via Replica Voltage Comparison

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Solution Overview

Problem

Existing current detection methods in switched-mode DC/DC power converters are inefficient and imprecise, particularly in detecting pre-determined peak and valley currents.

Innovation Solution

A current sensing circuit using reference resistors and a replica device to generate a reference current proportional to the replica voltage across a power switch, allowing for precise and efficient detection of current levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional current detection methods are used in switched-mode DC/DC power converters, then the circuit can detect current levels, but the detection is inefficient and imprecise

Engineering Contradiction:
Improvecurrent detection precisionVSAvoiddetection efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent uses a replica device that copies the electrical characteristics of the power switch to generate a replica voltage proportional to the actual current. This copying approach enables precise current detection by comparing the replica voltage with a reference voltage, resolving the precision- efficiency contradiction

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces conventional mechanical or complex electronic current sensing methods with an electronic voltage comparison method. By converting current measurement into voltage comparison through the replica device and reference resistor, the system achieves both high precision and efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If complex current sensing circuits are used to improve detection accuracy, then measurement precision improves, but device complexity and die area increase

Engineering Contradiction:
Improvecurrent sensing accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The current sensing function is segmented into distinct components: a replica device that generates proportional voltage, a reference resistor that scales the voltage, and a comparator that performs the actual sensing. This segmentation achieves high precision through specialized functions while keeping each component simple

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a reference resistor as an intermediary element that bridges the power switch and comparator. This intermediary converts the complex current measurement problem into a simple voltage comparison, reducing overall circuit complexity while maintaining precision

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If high-power current sensing is implemented to ensure reliable detection, then reliability improves, but energy consumption increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The comparator only performs full sensing action when current levels require detection, using the replica device to provide continuous proportional voltage. This partial action approach ensures reliable detection when needed while minimizing energy consumption during normal operation

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent changes the operating parameters by using voltage comparison instead of direct current measurement. This parameter change enables reliable current sensing through voltage levels that can be detected with low-power comparators, reducing overall power consumption while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and low-power current sensing with minimal die area requirements, effectively addressing the inefficiencies and imprecision of existing methods.

Implementation Method 1

a first sensing branch with a first reference resistor, and a second sensing branch with a second reference resistor

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

generating a reference current on the first sensing branch, such that the reference current is proportional to a replica voltage across a replica device of the power switch

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20250370009A1Current sensing circuit and method for sensing a current
Publication Date: 2025.12.04 RENESAS DESIGN (UK) LTD
  • US20250370009A1 patent drawing
  • US20250370009A1 patent drawing
  • US20250370009A1 patent drawing

AI summary

A current sensing circuit configured to sense a current through a power switch is provided. The current sensing circuit includes a comparator having a first terminal and a second terminal. Furthermore, the current sensing circuit includes a first sensing branch configured to couple a first node of the power switch with the first terminal of the comparator via a first reference resistor, and a second sensing branch configured to couple a second node of the power switch with the second terminal of the comparator via a second reference resistor. The current sensing circuit further includes an offset unit configured to generate a reference current on the first sensing branch, such that the reference current is proportional to a replica voltage across a replica device of the power switch.