Power Switch Driver with Dynamic Resistance Emulation

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Solution Overview

Problem

Existing power switch drivers for power converters face challenges in efficiently controlling voltage levels on power switch control terminals, leading to increased conduction losses, complexity, and the need for multiple drivers for different power switches and loads, while also requiring protection against short-circuit conditions.

Innovation Solution

A power switch driver with a negative feedback circuit that includes a current output circuit, terminal voltage input circuit, and reference voltage input circuit, allowing for controlled output impedance emulation and adaptive resistance adjustment based on voltage changes, enabling reduced power dissipation and simplified component count, and incorporating a feedback mechanism to detect short-circuit conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a resistive drive with fixed output resistance is used, then the power switch can be driven within the manufacturer's specified range, but conduction losses increase and circuit complexity increases

Engineering Contradiction:
Improveconduction lossesVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements dynamic resistance emulation by using a current source with feedback control that adjusts its output impedance based on the instantaneous voltage at the control terminal. This replaces the fixed resistive drive with a dynamic system that emulates resistance only when needed, reducing conduction losses while maintaining compatibility with power switch manufacturers' specifications.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the operating parameters of the drive circuit by transitioning from a fixed resistance mode to a variable resistance mode. The emulated resistance value is dynamically adjusted based on the control terminal voltage, allowing the circuit to optimize between low loss operation and manufacturer-specified drive conditions.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If different drivers are used for different power switches and loads, then each specific application can be optimized, but device complexity and component count increase

Engineering Contradiction:
Improvedriver compatibilityVSAvoidcomponent count
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates a universal power switch driver that can adapt to different power switches and load conditions through resistance emulation. The feedback-controlled current source can emulate the characteristics of different output resistances, eliminating the need for multiple specialized drivers and reducing component count while maintaining application-specific optimization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The driver uses dynamic resistance emulation to adapt its characteristics in real-time based on the connected power switch and load conditions. This allows a single driver design to serve multiple applications that would traditionally require different fixed-resistance drivers.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the output circuit impedance is reduced during short-circuit conditions, then the power switch is protected, but conduction losses increase under normal operation

Engineering Contradiction:
Improveshort-circuit protectionVSAvoidconduction losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic impedance adjustment where the output circuit impedance is high during normal operation to minimize conduction losses, and automatically reduces during short-circuit conditions to protect the power switch. The feedback mechanism detects abnormal voltage drops and responds by lowering the emulated resistance, providing protection only when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention uses feedback control to monitor the voltage at the control terminal and adjust the output impedance accordingly. During short-circuit conditions, the feedback detects the abnormal voltage level and triggers impedance reduction to limit fault current, while maintaining high impedance during normal operation to reduce losses.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10199916B2Resistor emulation and gate boost
Publication Date: 2019.02.05 MASCHFAB REINHAUSEN GMBH
  • US10199916B2 patent drawing
  • US10199916B2 patent drawing
  • US10199916B2 patent drawing

AI summary

A power switch driver for driving a control terminal of a power switch to drive a load, the power switch driver having a negative feedback circuit to control current delivered to the control terminal. The negative feedback circuit has a current output circuit having a current source and a current sink and serving for providing the current of the control terminal and configured to receive an output current control signal to control a magnitude of the current provided by the current output circuit, a terminal voltage input circuit for receiving a voltage from the control terminal and to output an indication of the voltage, an amplifier coupled to the terminal voltage input circuit for amplifying the terminal voltage indication to generate an amplifier output, and a reference voltage input circuit for receiving a reference voltage, having at least one resistor, and coupled to a charge supply input of the amplifier.