High-Side Power Switch Soft Diode for Load Surge Protection

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Solution Overview

Problem

High-side switch circuits face challenges in efficiently managing power consumption and protecting switching transistors from damage due to rapid increases in load current, particularly in low-power modes where they may operate as diodes, risking excessive current flow.

Innovation Solution

The high-side switch circuit incorporates a main switch and a low-power switch, along with a control circuit that monitors current and voltage thresholds to switch between low-power and normal modes, using a 'soft diode' configuration to limit current and prevent damage by enabling the main switch to operate as a diode only during stable or slowly increasing current, and rapidly disabling it during sudden increases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the main switch operates as a diode in low-power mode, then power consumption is reduced, but the switch may be damaged by rapid increases in load current

Engineering Contradiction:
Improvepower consumptionVSAvoidswitch protection
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The circuit dynamically switches between two operational modes: low-power diode mode and protected switch mode. A control circuit monitors current flow and automatically transitions the main switch between these states based on real-time conditions, allowing the system to optimize power consumption while maintaining protection capability when needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A second transistor is introduced as an intermediary protective element between the power source and the main switch. This auxiliary transistor acts as a current limiter that prevents excessive current from reaching the main switch during rapid load current increases, while allowing normal diode operation when current changes are gradual

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the main switch is protected from rapid current increases, then reliability is improved, but power consumption increases due to additional circuit components

Engineering Contradiction:
Improveswitch protectionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The protection circuit is designed to be self-regulating and automatically activates only when needed. The control circuit continuously monitors current conditions and enables the protective transistor only during rapid current increases, allowing the main switch to operate in low-power diode mode during normal conditions without additional power consumption overhead

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240291485A1Power switch with soft diode connection
Publication Date: 2024.08.29 TEXAS INSTRUMENTS INC
  • US20240291485A1 patent drawing
  • US20240291485A1 patent drawing
  • US20240291485A1 patent drawing

AI summary

A circuit includes a first transistor, a second transistor, and a resistor. The first transistor is coupled between a switch voltage input and a switch voltage output. The first transistor has a first control terminal. The second transistor is coupled between the switch voltage input and the first control terminal. The second transistor has a second control terminal coupled to a low-power mode terminal. The resistor is coupled in series with the second transistor between the first control terminal and the switch voltage input.