Power Switching Circuit Body Diode Conduction Reduction

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Solution Overview

Problem

High switching speed and current switching circuits face performance degradation due to parasitic body diodes, leading to increased switching losses, EMI, and noise, with existing solutions like Schottky diodes and adaptive gate-drive techniques having limitations in availability and complexity.

Innovation Solution

A power electronics switching circuit is enhanced with a delay function to prevent significant current flow through the internal body diode, using a first switch for current flow, a second switch for return, a third switch to prevent body diode conduction, and a free-wheeling diode for alternative conduction paths, controlled by a switch controller with a timing margin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high switching speed and current switching circuits are used, then productivity and power conversion efficiency are improved, but parasitic body diode conduction causes increased switching losses, EMI, and noise

Engineering Contradiction:
Improveswitching speedVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The circuit proactively prevents body diode conduction by using the third switch to block current flow before it can reach the body diode. The delay function also provides preliminary timing control to ensure the second switch turns off before the first switch turns on, preventing shoot-through and body diode conduction in advance rather than attempting to mitigate effects after they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The third switch acts as an intermediary element inserted between the power source and the second switch. This intermediary component specifically blocks current paths that would otherwise flow through the parasitic body diode, while the free-wheeling diode serves as an intermediary that provides an alternative current path during transition periods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If dead time is increased to allow current transition from body diode to Schottky diode, then body diode reverse recovery effects are reduced, but switching losses increase and high frequency operation becomes unacceptable

Engineering Contradiction:
Improvebody diode reverse recovery controlVSAvoidswitching frequency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention extracts and removes the problematic body diode conduction path from the circuit operation by using the third switch to block current flow to the body diode. This eliminates the need for extended dead time to manage body diode reverse recovery, as the body diode is prevented from conducting in the first place.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The delay function provides preliminary timing control that ensures proper switch transition sequencing. By delaying the turn-on of the second switch until after the first switch has turned off and current has transferred to the free-wheeling diode, the circuit prevents body diode conduction without requiring extended dead time periods.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If a third switch and delay function are added to prevent body diode conduction, then switching losses and EMI are reduced, but device complexity increases

Engineering Contradiction:
Improvepower lossVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The third switch is merged with the existing switch structure, sharing common terminals and integrating into the power stage without requiring completely separate circuitry. The delay function is merged with the control logic, combining timing control with the existing switch controller functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The third switch serves multiple functions: it blocks body diode conduction, provides an additional current path control element, and works in conjunction with the free-wheeling diode to manage current transitions. The delay function provides both timing margin for shoot-through prevention and coordination for body diode conduction prevention.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of energy

If adaptive or predictive gate-drive techniques are used to reduce body diode conduction time, then switching losses are reduced, but controller choice is limited and shoot-through protection may be inadequate

Engineering Contradiction:
Improveswitching lossesVSAvoidcontroller compatibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The circuit uses predetermined timing delays and switch sequencing to proactively prevent body diode conduction and shoot-through conditions. This open-loop timing control approach is more universally applicable than adaptive or predictive techniques that require specific controller capabilities, while still achieving reduced switching losses.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The third switch acts as an intermediary that provides robust shoot-through protection regardless of controller timing precision. This additional hardware layer of protection complements the timing control and ensures safety even when controller capabilities vary.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7508175B2System and method for reducing body diode conduction
Publication Date: 2009.03.24 THE BOEING CO
  • US7508175B2 patent drawing
  • US7508175B2 patent drawing
  • US7508175B2 patent drawing

AI summary

A circuit for minimizing the effect of a parasitic body diode by combining a power electronics switching circuit with a pinch-off switch and a delay function.