Modular Power Tile Fault Detection Using SSTDR Signals

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Solution Overview

Problem

Existing power distribution systems face challenges in locating and diagnosing faults within transmission cables during routine operations, as traditional methods require taking the system offline for diagnostics, which disrupts service and is time-consuming.

Innovation Solution

A modular power tile with a spread spectrum time domain reflectometry (SSTDR) module that injects a predetermined identifying pattern into the power signal, allowing for the determination of impedance network characteristics by comparing the input signal with the reflected signal, enabling fault detection and maintenance scheduling during normal power supply operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional fault diagnostic methods are used, then fault location can be determined, but the system must be taken offline which disrupts service and loses time

Engineering Contradiction:
Improvefault location accuracyVSAvoidmaintenance downtime
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs impedance measurements and fault detection during normal operation before faults actually occur or worsen. The continuous monitoring of impedance characteristics allows the system to identify degradation trends (such as wire chaffing or corrosion) and schedule maintenance proactively, eliminating the need to take the system offline for diagnostic purposes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The power distribution system continues to supply power to loads while the SSTDR module simultaneously performs fault detection by injecting test signals. This parallel operation allows diagnostic measurements to occur continuously during routine power supplying operations without interrupting the useful action of power delivery, thus eliminating maintenance downtime.

Inventive Principle:
Principle #20Continuity of useful action

2Measurement precision

If the system is taken offline for in-ground diagnostic and repair, then accurate fault location can be achieved, but productivity and service continuity are reduced

Engineering Contradiction:
Improvefault diagnostic accuracyVSAvoidservice continuity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The power distribution system performs self-diagnosis through the integrated SSTDR module that continuously monitors impedance characteristics of conductors and connections. The system automatically detects faults, locates their positions, and provides diagnostic information without requiring external intervention or system shutdown, enabling maintenance personnel to plan repairs during scheduled maintenance windows rather than unplanned outages.

Inventive Principle:
Principle #25Self-service

3Reliability

If continuous monitoring is implemented during routine operations, then real-time fault detection is achieved, but device complexity increases

Engineering Contradiction:
Improvereal-time fault detectionVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The SSTDR module is integrated within the existing power distribution unit, merging the fault detection functionality with the power supply architecture. The same conductors that carry power are also used to transmit the SSTDR test signals, and the impedance measurement circuitry is combined with the power management components, eliminating the need for separate monitoring infrastructure and reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time fault detection and maintenance scheduling without disrupting power supply, reducing maintenance time and costs by identifying impedance characteristics within the power distribution network, thus predicting potential issues and extending the life expectancy of components.

Implementation Method 1

receive a reflected incident signal of the voltage input with the identifying pattern, and to determine impedance network characteristics by comparing the voltage input with the identifying pattern with the reflected incident signal

Methodology Applied
Scientific EffectTime Domain Reflectometry: Reflection

Data Source

PatentUS11754604B2Modular power tile and method of operating a power distribution system
Publication Date: 2023.09.12 GE AVIATION SYST LTD
  • US11754604B2 patent drawing
  • US11754604B2 patent drawing
  • US11754604B2 patent drawing

AI summary

A modular power tile and method of operating a power distribution system includes generating a predetermined identifying pattern, by a reflectometry module of a power distribution node, injecting, by the reflectometry module, the predetermined identifying pattern, receiving, at the reflectometry module, a reflected incident signal of the predetermined identifying pattern, and scheduling a maintenance task.