Power Tool Activation Sled With Boosted Voltage Anti-Theft Unlock

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Solution Overview

Problem

Power tools, especially valuable ones, are prone to theft from point-of-sale locations due to existing anti-theft systems that drain batteries quickly and require continuous wireless scanning, leading to inefficiencies and increased costs for retailers.

Innovation Solution

A power tool system that includes a sled with a battery pack interface and a step-up voltage converter, allowing for a boosted voltage to power the tool only when needed, and a point-of-sale device that communicates with the sled to unlock the tool via a wired connection, conserving battery life and expanding anti-theft verification to more tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If continuous wireless scanning is used for anti-theft verification, then theft prevention capability is improved, but battery life deteriorates

Engineering Contradiction:
Improvetheft prevention capabilityVSAvoidbattery life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The system performs wireless scanning periodically or on-demand rather than continuously. The sled only activates wireless communication when triggered by a wired connection from a POS device, converting continuous energy consumption into periodic action that maintains security while preserving battery life.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

A wired connection intermediary (POS device) is introduced to trigger the wireless verification process. The wired connection serves as a low-power trigger that activates the higher-power wireless scanning only when needed, preventing unnecessary battery drain while maintaining theft prevention capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If boosted voltage is provided only when needed, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The step-up voltage converter is pre-configured and ready to activate immediately when a wired connection is detected. The system performs preliminary setup of the voltage conversion pathway during manufacturing, allowing rapid activation without complex real-time decision-making logic, thus balancing energy efficiency with acceptable device complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces battery drain and extends the life of the sled, enabling efficient and secure activation of power tools post-purchase, thereby reducing theft and operational costs for retailers.

Implementation Method 1

a step-up voltage converter electrically connected to the battery. An output of the step-up voltage converter can be configured to be electrically connected to the battery pack interface to provide a boosted voltage to the power tool

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240412235A1Systems and methods for activating a power tool following a verified purchase of a power tool
Publication Date: 2024.12.12 MILWAUKEE ELECTRIC TOOL CORP
  • US20240412235A1 patent drawing
  • US20240412235A1 patent drawing
  • US20240412235A1 patent drawing

AI summary

A power tool is provided that can include a body, a battery pack interface coupled to the body, an electronic controller coupled to the body, and a sled configured to engage with the battery pack interface. The sled can include a battery, and a boost converter electrically connected to the battery. An output of the boost converter can be configured to be electrically connected to the battery pack interface to provide a boosted voltage to the power tool.