Power Tool Gateway Message Consolidation for Redundant Broadcast Data

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Solution Overview

Problem

Existing power tool communication systems send excessive redundant data to remote servers, leading to increased resource consumption and costs due to frequent broadcast messages, which overwhelm the server with unnecessary data processing and storage.

Innovation Solution

Implement a gateway device that receives data from power tools, identifies and filters out redundant information, and transmits consolidated messages to the remote server at predetermined intervals using a different communication protocol, reducing the volume of data sent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power tools send frequent broadcast messages to communicate data, then communication reliability is improved, but data redundancy increases and server resource consumption worsens

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidserver resource consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The gateway device performs preliminary consolidation of broadcast messages before forwarding to the server. It receives multiple broadcast messages from power tools, consolidates redundant data into a single consolidated message, and then transmits this consolidated message to the server. This preliminary action at the gateway reduces the volume of data reaching the server while maintaining communication reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gateway device acts as an intermediary between power tools and the server. It receives broadcast messages from power tools, processes and consolidates the data, and then forwards the consolidated message to the server. This intermediary role filters out redundant data before it reaches the server, reducing server resource consumption while maintaining reliable communication.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If power tools transmit multiple broadcast messages, then data completeness is improved, but data redundancy increases

Engineering Contradiction:
Improvedata completenessVSAvoiddata volume
Core Design Contradiction:
Loss of informationVSQuantity of substance

Solution Approach 1:

The gateway device merges multiple broadcast messages containing redundant data into a single consolidated message. It receives multiple messages from power tools, identifies and combines the unique information while eliminating duplicates, and transmits the consolidated message to the server. This merging process maintains data completeness while reducing overall data volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The gateway device extracts and retains only the unique, non-redundant information from multiple broadcast messages. It identifies redundant data across messages and removes duplicates, keeping only the essential information needed for complete data representation. This extraction process reduces data volume while preserving data completeness.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If the server receives all broadcast messages directly, then data processing speed is improved, but server load increases

Engineering Contradiction:
Improvedata processing speedVSAvoidserver load
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments the data processing function between the gateway device and the server. The gateway device performs the initial consolidation and filtering of broadcast messages, while the server receives only the consolidated messages. This segmentation reduces server load by pre-processing data at the gateway level while maintaining efficient server-side processing of unique information.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12552002B2Systems and methods for power tool communication
Publication Date: 2026.02.17 MILWAUKEE ELECTRIC TOOL CORP
  • US12552002B2 patent drawing
  • US12552002B2 patent drawing
  • US12552002B2 patent drawing

AI summary

A system and method for power tool device communication is provided. The method can include receiving, at a gateway device, data from a power tool device via a plurality of broadcast messages. The method can further include identifying redundant data within the plurality of broadcast messages. Additionally, the method can include generating a consolidated message corresponding to the power tool device, the consolidated message excluding the redundant data. The method can further include transmitting the consolidated message to a remote server via a network.