Electric Power Tool Lever Switch Actuation Mechanism

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Solution Overview

Problem

Existing electric power tools with bar-shaped tool housings and lever- or rocker-like operating parts require increased structural complexity for an electric on/off switch actuable parallel to the housing longitudinal axis, making operation cumbersome and prone to accidental activation.

Innovation Solution

A lever- or rocker-like operating part configured for pivotable action on the tool housing, with a displaceable actuating member that switches the drive motor on and off via a restoring force, featuring a mechanical locking mechanism to prevent accidental activation, and optionally pretensioned by a return spring for automatic shut-off upon release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a lever- or rocker-like operating part is used to actuate an electric on/off switch parallel to the housing longitudinal axis, then the drive motor can be switched on and off, but the structural complexity increases

Engineering Contradiction:
Improveoperating part actuationVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Instead of actuating the on/off switch directly in the longitudinal direction, the patent inverts the actuation direction to transverse (perpendicular to the longitudinal axis). The operating part pivots about a transverse axis, and this transverse movement is converted to longitudinal movement of the switch actuating member through a mechanical linkage (such as a cam, lever, or four-bar mechanism). This inversion allows the use of simple lever- or rocker-like operating parts while maintaining standard switch installation positions and avoiding increased structural complexity.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If the operating part is arranged to extend parallel to the longitudinal axis, then it can be actuated easily, but accidental actuation risk increases

Engineering Contradiction:
Improveoperating part actuationVSAvoidaccidental actuation risk
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent incorporates a mechanical interlock or locking mechanism that prevents the operating part from pivoting unless a specific unlocking action is performed first. This could be implemented through a detent mechanism, a spring-loaded latch, or a cam-based locking system that requires deliberate user action to disengage. This preliminary anti-action ensures that accidental contacts or vibrations cannot activate the switch, while the intended actuation sequence remains simple and ergonomic.

Inventive Principle:
Principle #9Preliminary anti-action

3Device complexity

If a standard electric on/off switch is used with parallel actuation, then the installation position can be maintained, but the actuating force requirement increases

Engineering Contradiction:
Improveswitch installation positionVSAvoidactuating force
Core Design Contradiction:
Device complexityVSForce

Solution Approach 1:

The patent changes the dimension of actuation from longitudinal (parallel to housing axis) to transverse (perpendicular to housing axis). The operating part pivots about a transverse axis located laterally on the housing, and this transverse rotational movement is mechanically converted to longitudinal movement of the switch actuating member. This dimensional change allows the use of standard switches with their typical low actuating force requirements, while the operating part itself is actuated in a direction that is ergonomically favorable and requires minimal force.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, fatigue-free operation with reduced risk of accidental activation, ensuring safe and convenient long-term usage by allowing easy actuation and automatic motor shut-off, thus enhancing user safety and tool reliability.

Implementation Method 1

the operating part being pretensioned with respect to the tool housing by means of a return spring

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The operating part is configured in a lever-like manner and is arranged in a pivotable manner on the tool housing

Methodology Applied
Scientific EffectLever mechanism: Lever

Data Source

PatentUS10586665B2Electric power tool
Publication Date: 2020.03.10 ROBERT BOSCH GMBH
  • US10586665B2 patent drawing
  • US10586665B2 patent drawing
  • US10586665B2 patent drawing

AI summary

An electric power tool has a tool receptacle and a tool housing in which a drive motor for driving the tool receptacle is arranged. The drive motor is switchable on and off via an electric switch. An operating part for indirectly actuating the switch is arranged on the tool housing and extends approximately parallel to a longitudinal axis of the tool housing. The operating part is lever-like and is pivotably arranged on the tool housing. An actuating member of the switch is displaceable approximately parallel to the longitudinal axis by an actuating force that acts on the operating part approximately perpendicularly to the longitudinal axis. The drive motor is switched on by the actuating force acting on the operating part against a restoring force of the switch, and the drive motor is switched off automatically, via the restoring force, when the operating part is released by a user.