Power Tool Control PCB Mounting Structure for Stable Battery Connection

The patent merges the connection function and support function into a single integrated metal substrate structure. The metal substrate serves as both the structural support base and the electrical connection pathway, eliminating the need for separate wire connections and terminal components. This integration resolves the contradiction by providing both manufacturing simplicity and connection reliability through a unified rigid structure.

The patent replaces the mechanical wire connection system with a direct metal-to-metal contact system. Instead of using flexible wires with terminal connections, the circuit board directly contacts the metal substrate, which is then rigidly connected to the power supply. This substitution eliminates the weak terminal connections while maintaining ease of manufacture through simplified assembly steps.

The patent combines multiple functions into the metal substrate structure, which serves as the mechanical support base, the electrical connection pathway, and the mounting platform for power components. This multi-function integration reduces the overall space requirement while maintaining simple assembly procedures, resolving the contradiction between low device complexity and reduced space occupation.

The metal substrate is designed to perform multiple functions simultaneously: providing structural support, establishing electrical connections, and serving as a heat dissipation pathway. This multi-functionality allows the system to achieve high integration density without increasing assembly complexity, as the same component fulfills multiple roles.

The patent extracts the wiring function from the traditional PCB assembly and integrates it directly into the metal substrate structure. By removing the separate wire routing and terminal connection components, the design eliminates wiring complexity while maintaining manufacturing ease through direct contact and rigid connection methods.

The patent merges the electrical connection pathways with the structural support framework by using the metal substrate as both the mechanical base and the electrical conductor. This consolidation eliminates the need for separate wiring harnesses and terminal blocks, reducing wiring complexity while simplifying the manufacturing process through fewer assembly steps.