Mobile Power Tool Position Control for Accurate Structural Fitting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Improperly fitted structural parts on construction sites lead to accidents and reduce the lifespan of structures, highlighting the need for a system that ensures safe and accurate fitting processes.

Innovation Solution

A power tool system with a mobile power tool and control unit, equipped with a microprocessor, structural-part data storage, and construction-site data storage, determines the optimal working position based on stored data records, automatically ensuring compliance with safety and other requirements, reducing the risk of improper fitting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the user manually sets and preselects the working position, then the system is simple to operate, but the working position may not match the structural-part data record, leading to improper fitting and safety risks

Engineering Contradiction:
Improvesafety of structural part fittingVSAvoidautomation of working position determination
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit automatically determines the working position by itself using the structural-part data record, without requiring manual intervention from the user. The system reads the data record, processes the information, and autonomously calculates the correct working position coordinates, making the system self-sufficient in position determination

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The structural-part data record is prepared in advance with all necessary information including safety instructions and position requirements. This preliminary preparation of data enables the control unit to automatically determine the correct working position without manual intervention during operation

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the system automatically determines the working position based on structural-part data record, then safety requirements are satisfied and improper fitting is reduced, but the device complexity increases

Engineering Contradiction:
Improvecompliance with safety instructionsVSAvoidcontrol unit functionality
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit uses the structural-part data record as feedback information to automatically adjust and determine the correct working position. The system reads safety instructions and position requirements from the data record, processes this feedback information, and autonomously calculates the correct working position coordinates that satisfy all safety requirements

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control unit is designed with multi-functionality to handle various tasks: reading structural-part data records, processing safety instructions, calculating working positions, and controlling the mobile power tool. This universal control unit reduces the need for separate dedicated devices for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Duration of action of stationary object

If manual position selection is used, then the device is easier to operate, but the lifetime of the structure is reduced due to improper fitting

Engineering Contradiction:
Improvelifetime of structureVSAvoidmanual intervention required
Core Design Contradiction:
Duration of action of stationary objectVSEase of operation

Solution Approach 1:

The control unit automatically determines the working position by itself using the structural-part data record, without requiring manual intervention from the user. The system reads the data record, processes the information, and autonomously calculates the correct working position coordinates, making the system self-sufficient in position determination

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical process of position selection and marking is replaced by an automated electronic system. The control unit uses digital processing of the structural-part data record to calculate and determine the working position, substituting manual operations with electronic automation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20240009847A1Power tool system and method for controlling a mobile power tool
Publication Date: 2024.01.11 HILTI AG
  • US20240009847A1 patent drawing
  • US20240009847A1 patent drawing
  • US20240009847A1 patent drawing

AI summary

A power tool system for a construction site is described, comprising a mobile power tool, the mobile power tool being set up for working, at at least one working position on the construction site, a control unit for controlling the mobile power tool, comprising a microprocessor unit and a program-code storage unit, in which program code that can be executed on the microprocessor unit can be stored, and also a structural-part data storage unit, in which at least one structural-part data record relating to at least one structural part to be used on the construction site can be stored, the control unit being set up to determine the working position on the basis of a structural-part data record stored in the structural-part data storage unit. A for controlling a mobile power tool is also provided.