Wall-Mounted Power Tool Rack With Frictional Retention
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Solution Overview
Problem
Existing solutions for storing handheld power tools and their battery packs are not well-configured, leading to disorganization, increased risk of accidental damage or loss, and complex manufacturing processes.
Innovation Solution
A tool support rack designed for wall-mounted organization, featuring a mounting panel, a support panel, and a projecting structure that provides a frictional fit with the power hand tool, eliminating the need for metallic or conductive components for charging.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If multiple connecting parts and locking components are used to secure power tools, then the securing reliability is improved, but the manufacturing complexity increases
Solution Approach 1:
The patent combines multiple connecting parts and locking components into a single integrated mounting structure. The mounting bracket incorporates both the securing mechanism and mounting features in one piece, eliminating the need for separate connecting parts and reducing assembly steps while maintaining secure attachment of power tools to the rack.
Solution Approach 2:
The mounting bracket is designed with multi-functional capabilities, serving as both a structural support element and a securing mechanism. The same component provides both mechanical support and locking functionality through its integrated design, reducing the total number of parts needed while achieving reliable tool retention.
2Adaptability or versatility
If integrated charging capabilities are added to storage devices, then the functionality is improved, but the device complexity and manufacturing cost increase
Solution Approach 1:
The patent separates the charging function from the storage rack structure. Instead of integrating charging capabilities into the rack itself, the design provides dedicated charging stations as separate components that battery packs can engage with when placed on the rack. This extraction approach maintains storage functionality while avoiding the complexity of integrated power delivery systems.
3Area of stationary object
If wall-mounted storage is implemented, then the space utilization is improved, but the installation complexity increases
Solution Approach 1:
The patent divides the wall-mounted storage system into modular components: a main rack structure with individual slots for different tool types, separate mounting brackets for wall attachment, and optional charging stations. This segmentation allows for easier installation as components can be assembled and tested separately before final wall mounting, reducing overall installation complexity while maximizing vertical space utilization.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a cost-effective, simplified method for manufacturing a support rack that securely and reliably organizes power hand tools and battery packs, reducing the risk of damage and improving accessibility.
Implementation Method 1
The projecting structure is customized in shape and size to releasably engage in a frictional fit with at least one corresponding interface aperture or slot provided on the power hand tool
Data Source
AI summary
A support rack and method of manufacture thereof are provided for retaining a power hand tool or a battery pack on a wall surface. The support rack when configured for storing a power hand tool includes a mounting panel for connection to the wall surface, a support panel that extends from the mounting panel, and at least one projecting structure that extends upwardly from the support panel. The projecting structure is customized in shape and size to releasably engage in a close frictional fit with at least one corresponding interface element (aperture or slot) provided on the power hand tool. The support rack is integrally formed as a unitary piece from a plastic material and thus includes no metallic or conductive components configured to provide power or electrical charging to the power hand tool (or battery pack), thereby providing a reliable physical support for same.