Handheld Power Tool Safety Device for Rapid Blade Access

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing hand-held power tools require multiple cumbersome steps to change tools, with the tool holder being inaccessible and the safety device needing to be manually adjusted, making the process inefficient and inconvenient.

Innovation Solution

The actuating element, when moved into the safety position, automatically releases the tool holder's hold, allowing it to be adjusted to a second depth position where tool changes are easier, with a separate holding element engaging to fix the tool holder in place, and a depth adjustment mechanism enabling further positioning for operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the tool holder is locked in the first depth position for safety, then safety is improved, but tool accessibility and ease of operation deteriorate

Engineering Contradiction:
ImprovesafetyVSAvoidtool accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The holding device is designed to be dynamically adjustable between a first holding position (providing safety/locking) and a second holding position (providing accessibility). The device can be manually shifted between these positions, allowing the system to transition between safe operation mode and tool change mode, thus resolving the contradiction between safety and ease of operation.

Inventive Principle:
Principle #15Dynamics

2Reliability

If multiple manual adjustment steps are required for tool changes, then safety control is improved, but device complexity and time consumption worsen

Engineering Contradiction:
Improvesafety controlVSAvoidnumber of adjustment steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the safety control function and the tool holder positioning function into a single integrated holding device. By merging these functions, the device can simultaneously control safety and position the tool holder, reducing the number of separate adjustment steps required while maintaining safety control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The holding device is pre-configured with two distinct holding positions (first and second positions). The first position automatically provides safety locking, and the second position automatically provides tool accessibility. This preliminary configuration eliminates the need for multiple sequential adjustment steps, as the device is already prepared with predefined positions for different operational needs.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the tool holder is locked in the first depth position, then safety is improved, but productivity and time efficiency worsen

Engineering Contradiction:
ImprovesafetyVSAvoidtool change efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The holding device allows rapid dynamic transition between the first holding position (safe operation) and the second holding position (tool change). This dynamic capability enables quick switching between safety mode and tool change mode, minimizing the time spent in each state and improving overall tool change efficiency while maintaining safety requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2881229B1Manually operated machine tool with a safety device
Publication Date: 2019.05.01 FESTOOL GMBH
  • EP2881229B1 patent drawingFigure 1~2
  • EP2881229B1 patent drawingFigure 3~4
  • EP2881229B1 patent drawingFigure 5~6

AI summary

The invention relates to a hand-held power tool (10), in particular a sawing machine, with a tool holder (14) arranged on a machine part (28) for receiving a working tool (15) and with a drive motor (13) for driving the tool holder (14), wherein the hand-held power tool (10) has a guide body (11) for guiding it along a workpiece surface, relative to which the machine part (28) with the tool holder (14) is movably mounted between a first and at least a second depth position (T1, T2), wherein a locking device (40) is provided for securing the movement of the tool holder (14) during a tool change of the working tool (15), which is adjustable between a locking position (S) and an operating position (B) by means of an actuating element (41). A holding device (65) with a first holding element (74) is provided for holding the housing (12) in the first depth position (T1).The actuating element (41) is coupled to the first holding element (74) in such a way that when the locking device (40) is moved into the locking position (S) with respect to the hold in the first depth position (T1), it is moved into a release position (L) and thus the machine part (28) with the tool holder (14) can be moved from the first depth position (T1) into at least one second depth position (T2) which serves as the tool change position, in which the tool holder (14) is accessible for changing the working tool (15).