Management Server for Real-Time Electric Power Tool Status Monitoring

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Solution Overview

Problem

Existing systems for managing electric power tools in construction sites are inefficient in providing timely status updates, leading to delayed repairs and potential disruptions in work processes due to reliance on error information for monitoring tool states.

Innovation Solution

An information processing apparatus that acquires position and actuation information from electric power tools, generates work status data, and outputs display data to show the tool's status, enabling real-time monitoring and management of tool usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If error information is used for monitoring tool states, then the monitoring system is simple to implement, but the response time is delayed and work process disruptions occur

Engineering Contradiction:
Improvemonitoring system complexityVSAvoidresponse time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by acquiring actuation information and generating work status data before actual errors occur. The management server continuously monitors tool status through actuation information from the controller, enabling early detection of potential issues and timely interventions before they escalate into work-disrupting failures.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If real-time actuation information is acquired and processed, then the work status monitoring becomes timely and accurate, but the system complexity and data processing requirements increase

Engineering Contradiction:
Improvework status monitoring accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The management server performs multiple functions: acquiring actuation information, generating work status data, determining regional information, extracting tool information, and generating display data. This multi-functional approach consolidates complexity into a single central system rather than distributing it across multiple devices, making the system manageable despite its comprehensive capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The management server acts as an intermediary between the electric power tools and the display device. It receives actuation information from tool controllers, processes this data to generate work status information, and then outputs display data to visualization devices. This intermediary role simplifies the overall system architecture by centralizing data processing and communication management.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of information

If position information and actuation information are continuously monitored, then tool location and status visibility improve, but the data transmission and processing load increases

Engineering Contradiction:
Improveinformation visibilityVSAvoiddata transmission energy
Core Design Contradiction:
Loss of informationVSLoss of energy

Solution Approach 1:

The system extracts only the necessary actuation information from the tool controllers - specifically information indicating that the tool is actuated. Rather than transmitting all possible data, the system selectively extracts relevant work status data, reducing communication overhead and energy consumption while maintaining comprehensive monitoring capabilities.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20230324887A1Information processing apparatus, information processing method, and computer readable storage medium storing program
Publication Date: 2023.10.12 MAX CO LTD
  • US20230324887A1 patent drawing
  • US20230324887A1 patent drawing
  • US20230324887A1 patent drawing

AI summary

An information processing apparatus includes processing circuitry configured to: acquire, from each of a plurality of electric power tools, position information of each of the plurality of electric power tools and actuation information indicating that each of the plurality of electric power tools is actuated; generate work information indicating a work status of each of the plurality of electric power tools based on the actuation information, the work status including a actuation history of each of the plurality of the electric power tools; receive designation of a region; extract, from among the plurality of electric power tools, an electric power tool of which the position information is included in the designated region; generate display data for causing a display device to display the work information of the extracted electric power tool; and output the display data.