Hand-Held Power Tool Mode Switching Sensor

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Solution Overview

Problem

Existing hand-held power tools lack reliable operating-mode switching mechanisms, leading to potential erroneous triggering and inefficient operation due to inadequate sensing of switching positions and modes.

Innovation Solution

A hand-held power tool with an operating-mode switching device featuring a position determining unit that includes at least one signal generator element and two sensor elements, arranged to ensure reliable determination of switching positions by sensing signals, thereby minimizing erroneous triggering. The device can switch between different operating modes, such as percussion and rotation, and adapt parameter sets for percussion and rotation detection units based on switching positions and operational conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single sensor element is used to detect switching position, then the device complexity is reduced, but the reliability of switching position detection deteriorates leading to erroneous triggering

Engineering Contradiction:
Improvenumber of sensor elementsVSAvoidswitching position detection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by using two sensor elements at different positions to detect the same signal generator element. Each sensor element is positioned to detect the signal at a specific location, and by comparing the signals from both positions, the system achieves more reliable switching position detection. This local differentiation allows the system to distinguish between true switching events and false signals, thereby improving reliability without significantly increasing overall system complexity.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If multiple sensor elements are used to improve switching position detection accuracy, then the measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improveswitching position detection precisionVSAvoidsensor element arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements universality by designing the sensor elements and signal generator element to serve multiple functions. The same two sensor elements are used to detect signals from different signal generator elements at different switching positions, rather than having dedicated sensors for each position. This multi-functional approach improves measurement precision across all switching positions while avoiding the complexity of having separate sensing systems for each position.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If the sensor elements are positioned to detect signals from multiple signal generator elements simultaneously, then the adaptability to different switching positions is improved, but the difficulty of detecting and measuring increases

Engineering Contradiction:
Improveswitching position sensing coverageVSAvoidsignal differentiation difficulty
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies segmentation by spatially separating the sensor elements from each other and positioning them to detect signal generator elements at different locations. The signal generator elements are also segmented into multiple distinct positions. This segmentation allows each sensor to detect signals from specific positions, and by comparing the pattern of detected signals across the segmented sensor array, the system can reliably determine which switching position is active, thereby improving adaptability while managing measurement difficulty.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures reliable and accurate determination of switching positions, reducing erroneous triggering and optimizing the operation of hand-held power tools by adapting to different conditions and modes, enhancing user safety and tool performance.

Implementation Method 1

the position determining unit having at least one signal generator element and having at least two sensor elements for sensing a signal of the signal generator element

Methodology Applied
Scientific EffectMagnetic field sensing: Magnetic Field

Data Source

PatentUS11787030B2Hand-held power tool
Publication Date: 2023.10.17 ROBERT BOSCH GMBH
  • US11787030B2 patent drawing
  • US11787030B2 patent drawing
  • US11787030B2 patent drawing

AI summary

A power tool includes a housing in which a drive unit is arranged, and a tool holder for the detachable holding of a tool insert. The tool insert is configured to be driven percussively and/or rotationally. A sensor unit is configured to detect at least one movement variable, and electronics are configured to control or regulate the power tool. The electronics have a percussion detection unit configured to determine a percussion mode based on at least one movement variable and/or a rotation detection unit configured to determine a rotation of the housing. The electronics control the drive unit based on the determined percussion mode and/or the determined rotation of the housing. The electronics have at least two parameter sets for the percussion detection unit and/or at least two parameter sets for the rotation detection unit. The electronics are configured to select one of the at least two parameter sets.