Handheld Power Tool Automates Valve Stem Cover Removal

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Solution Overview

Problem

Manual removal and installation of valve stem covers for tire inflation and pressure checking is time-consuming and inefficient, especially for fleets of vehicles, leading to labor-intensive processes.

Innovation Solution

A handheld power tool with a rotationally-driven bit and a tire inflator integrated with a pressure gauge, allowing for automated removal and installation of valve stem covers and simultaneous air filling, using a manually-activated switch to control clockwise and counterclockwise rotation, and a hollow conduit for fluid communication with an air source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual removal and installation of valve stem covers is used, then the process is simple and requires no additional tools, but it is time-consuming and labor-intensive

Engineering Contradiction:
Improvetire inflation speedVSAvoidtime for valve stem cover operations
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical operation of removing and installing valve stem covers with an automated power tool system. The power tool uses a motor-driven bit to automatically unscrew and screw the valve stem covers, eliminating manual hand operations and significantly reducing the time required for these repetitive tasks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The power tool system performs the valve stem cover operations autonomously once activated. The operator simply needs to attach the tool to the valve stem, and the powered bit automatically completes the unscrewing and screwing operations without requiring continuous manual intervention, enabling self-service operation.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If multiple tools are used for valve stem cover removal and tire inflation, then each tool can be optimized for its specific function, but the process requires tool changes and increases complexity

Engineering Contradiction:
Improvefunctional specializationVSAvoidnumber of tools required
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple previously separate tools into a single integrated device. The power tool system merges the valve stem cover removal function (using a powered bit) with the tire inflation function (using an air chuck) into one unified tool that can perform both operations without requiring the operator to switch between separate tools.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power tool is designed with universal functionality to perform multiple operations. It can both remove/install valve stem covers using its powered bit mechanism and inflate tires using its air chuck, making it a multi-functional tool that replaces several specialized tools while maintaining operational effectiveness for each task.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11014223B2Tire inflation and pressure monitoring tool
Publication Date: 2021.05.25 KONING BRADLEY
  • US11014223B2 patent drawing
  • US11014223B2 patent drawing

AI summary

A tire inflation and pressure monitoring tool includes a handheld power tool having a manually-activated switch and a rotationally-driven bit. The switch is selectively operated to drive the bit either clockwise or counterclockwise. The bit is configured to be engageable with and retain a valve stem cover on a tire valve stem. The tool further includes a tire inflator having a first end, a second end, a hollow void extending along the length. The first end and the second end are in fluid communication with one another. The first end has an air chuck for delivering air into a tire via a tire valve stem, while the second end is configured to receive pressurized air from a source of compressed air. The tire inflator further has a pressure gauge for displaying a pressure of air inside the tire inflator.