Wide-Bandgap Power Transistor Source Region for Longer SCWT

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Solution Overview

Problem

Existing power transistors face a challenge in balancing low conduction losses with the requirement of a predetermined short-circuit withstand time (SCWT), as high saturation current densities shorten the SCWT, and current designs often compromise on either factor.

Innovation Solution

The introduction of a resistive region with amphoteric impurities, such as Manganese (Mn), within the terminal region of power transistors allows for controlled resistivity modulation, increasing the SCWT by reducing voltage drops and current density through the transistor structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If high saturation current density is used to minimize conduction losses, then conduction losses are reduced, but the short-circuit withstand time (SCWT) is shortened

Engineering Contradiction:
Improveconduction lossesVSAvoidshort-circuit withstand time (SCWT)
Core Design Contradiction:
Loss of energyVSDuration of action of moving object

Solution Approach 1:

The patent applies local quality by creating a resistive region with specific amphoteric impurity concentration within the terminal region, while keeping other regions of the transistor with different doping characteristics. This localized modification allows the resistive region to limit peak current during short-circuit conditions without significantly affecting the overall conduction characteristics of the transistor during normal operation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the physical-chemical parameters of the terminal region by introducing amphoteric impurities (such as manganese) with specific concentration ranges (1×10^16 to 1×10^18 atoms/cm³). This parameter change creates a resistive region with controlled resistivity (0.1 to 10 Ωcm) that can be tuned to achieve the desired balance between conduction losses and short-circuit withstand time.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If a resistive region with amphoteric impurities is introduced to extend SCWT, then short-circuit withstand time is extended, but device complexity increases

Engineering Contradiction:
Improveshort-circuit withstand time (SCWT)VSAvoiddevice complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the resistive region functionality with the existing terminal region structure. The amphoteric impurities are introduced during the same fabrication process steps as the terminal region formation, combining the resistive region creation with the terminal region doping process. This integration approach extends SCWT without requiring separate additional processing steps or structurally complex modifications.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If amphoteric impurities are implanted to control resistivity, then manufacturing precision is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improveresistivity control precisionVSAvoidmanufacturing process complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent achieves precise resistivity control by carefully managing implantation parameters (dose, energy, temperature) of amphoteric impurities. By establishing specific parameter ranges (implantation dose of 1×10^12 to 1×10^14 ions/cm², activation temperature of 800°C to 1200°C), the process achieves consistent resistivity values (0.1 to 10 Ωcm) with high manufacturing precision while keeping the process within standard semiconductor fabrication capabilities.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively extends the SCWT while minimizing conduction losses, as the resistive region's controlled resistivity limits peak current during short-circuit conditions without significantly increasing source-to-drain resistance during normal operation.

Implementation Method 1

at least one resistive region formed within the at least one terminal region, the at least one resistive region comprising amphoteric impurities

Methodology Applied
Scientific EffectAmphoteric doping: Dopants

Implementation Method 2

the at least one resistive region comprising Manganese (Mn) as an amphoteric dopant

Methodology Applied
Scientific EffectPartial compensation of donors:

Data Source

PatentEP4231358B1Transistor, power electronic switching device and method for manufacturing a transistor
Publication Date: 2024.05.22 HITACHI ENERGY LTD
  • EP4231358B1 patent drawingFigure 1
  • EP4231358B1 patent drawingFigure 2A~2B
  • EP4231358B1 patent drawingFigure 3~4

AI summary

The present invention relates to a transistor (10), in particular a wide bandgap semiconductor power transistor (40), comprising an epitaxial layer (11) of a first conductivity type, at least one well region (13) of a second conductivity type formed in a selected area of the epitaxial layer (11), at least one terminal region, in particular a source region (29), of the first conductivity type formed in or adjacent to the at least one well region (13), at least one terminal electrode (15), in particular a source electrode (21), formed at least partly on a surface (12) of a first part of the at least one terminal region (14), and at least one resistive region (16) formed within the at least one terminal region (14), the at least one resistive region (16) comprising amphoteric impurities. The present invention further relates to a power electronic switching device comprising a plurality of switching cells and a method for manufacturing a transistor (10), in particular a wide bandgap semiconductor power transistor (40) .