Power Transistor Threshold Voltage Control via Parasitic Impedance

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Solution Overview

Problem

The existing methods for operating power transistors, such as MOSFETs and IGBTs, fail to accurately account for the varying threshold voltage due to temperature changes and manufacturing variations, leading to suboptimal control of switching characteristics and inefficiencies in high-speed switching applications.

Innovation Solution

A system and method that utilize a controller connected to a power transistor with a circuit board, which senses parasitic voltage signals generated by parasitic impedance in the output signal path to determine the threshold voltage and adjust control signals accordingly, optimizing power transistor operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If power transistor switching frequency and power handling are increased, then productivity and power capability are improved, but control precision deteriorates due to varying threshold voltage

Engineering Contradiction:
Improveswitching frequencyVSAvoidthreshold voltage control precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system measures the parasitic voltage signal generated during power transistor operation and feeds this information back to the controller. The controller uses this feedback to determine the actual threshold voltage and adjust control signals accordingly, maintaining precise control despite threshold voltage variations due to temperature and manufacturing differences.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces direct threshold voltage measurement with an indirect electrical measurement approach. Instead of mechanically or directly measuring threshold voltage, the system substitutes this with measuring the parasitic voltage signal generated in the output signal path, which can be easily captured and processed electronically to infer threshold voltage characteristics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If parasitic impedance is utilized to generate threshold voltage information, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvethreshold voltage detection precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses the power transistor's own operational characteristics to generate the measurement signal. The parasitic voltage signal is naturally generated during normal power transistor operation, eliminating the need for separate measurement circuits or additional components. The system essentially measures itself during normal operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The parasitic impedance in the output signal path serves as an intermediary element that converts the power transistor's internal threshold voltage characteristics into an externally measurable voltage signal. This intermediary allows indirect measurement of threshold voltage without direct access to the transistor's internal parameters.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If individual threshold voltage tracking is implemented, then reliability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvepower transistor control reliabilityVSAvoidthreshold voltage consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The system adapts to individual threshold voltage parameters by measuring and tracking them for each power transistor. Instead of requiring all transistors to have identical threshold voltages, the system changes its control parameters based on the measured threshold voltage of each specific device, allowing reliable operation despite manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise control of power transistors by accurately determining threshold voltage, enhancing switching efficiency and predictive capabilities, especially in high-speed and high-current applications.

Implementation Method 1

The output signal path is characterized has having a parasitic impedance effective to generate a parasitic voltage signal in response to operating the power transistor

Methodology Applied
Scientific EffectParasitic impedance: Electrical Impedance Tomography

Data Source

PatentUS8760215B2Threshold voltage based power transistor operation
Publication Date: 2014.06.24 BORGWARNER US TECHNOLOGIES LLC
  • US8760215B2 patent drawing
  • US8760215B2 patent drawing
  • US8760215B2 patent drawing

AI summary

A system and method for operating a power transistor. Parasitic impedances naturally present in a circuit board or other interconnect structures exhibit a parasitic impedance effective to generate a parasitic voltage signal in response to operating the power transistor. The parasitic voltage signal is monitored in order to better control the power transistor. In particular, the threshold voltage of the power transistor can be determined and used to more optimally control the power transistor.