Power transmission system

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Solution Overview

Problem

Existing power transmission systems for shopping carts face challenges in accurately aligning antennas for efficient contactless power transmission, leading to difficulties in reliably moving carts to and from storage positions, especially due to manufacturing errors in wheel clearances and stability issues during movement.

Innovation Solution

The implementation of a power transmission system that includes guide rails with grooves tailored to the width of the cart's wheels, ensuring precise alignment of power transmission and reception antennas, and stabilizing the cart's movement by adjusting the groove widths to accommodate manufacturing variations, allowing for efficient contactless power transfer and stable cart navigation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the groove width of guide rails is reduced to improve alignment precision for contactless power transmission, then antenna alignment precision is improved, but the ease of moving the cart deteriorates

Engineering Contradiction:
Improveantenna alignment precisionVSAvoidease of moving cart
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The guide rail system applies different groove widths to different wheels: the first wheel (closer to the power transmission antenna) has a narrower groove width for precise alignment, while the second wheel has a wider groove width for ease of movement. This local differentiation resolves the contradiction by optimizing each wheel's groove width according to its specific functional requirement.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the groove width of guide rails is increased to improve ease of moving the cart, then ease of operation is improved, but antenna alignment precision deteriorates

Engineering Contradiction:
Improveease of moving cartVSAvoidantenna alignment precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The guide rail system applies different groove widths to different wheels: the first wheel (closer to the power transmission antenna) has a narrower groove width for precise alignment, while the second wheel has a wider groove width for ease of movement. This local differentiation resolves the contradiction by optimizing each wheel's groove width according to its specific functional requirement.

Inventive Principle:
Principle #3Local quality

3Reliability

If the groove width is adjusted to accommodate manufacturing errors, then reliability of power transmission is improved, but the precision of alignment deteriorates

Engineering Contradiction:
Improvereliability of power transmissionVSAvoidalignment precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The guide rail system applies different groove widths to different wheels: the first wheel (closer to the power transmission antenna) has a narrower groove width for precise alignment, while the second wheel has a wider groove width for ease of movement. This local differentiation resolves the contradiction by optimizing each wheel's groove width according to its specific functional requirement.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The wider groove width at the second wheel position provides a cushioning effect that accommodates manufacturing errors and positional deviations before they affect the alignment at the first wheel. This prior cushioning allows the system to maintain reliability despite variations in cart manufacturing.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables reliable guidance of carts to storage positions and efficient contactless power transmission, even with manufacturing errors, while facilitating easy movement and storage operations by optimizing the groove widths in the guide rails.

Implementation Method 1

a power transmission system that transmits power contactlessly

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11273858B2Power transmission system
Publication Date: 2022.03.15 TOSHIBA TEC KK
  • US11273858B2 patent drawing
  • US11273858B2 patent drawing
  • US11273858B2 patent drawing

AI summary

According to an embodiment, a power transmission system includes a power transmission antenna, a first rail and a second rail. The power transmission antenna is disposed facing the power reception antenna installed on the side surface of the cart stored in the storage position. The first rail includes a first groove that guides, among a plurality of wheels for moving the cart to the storage position, a first wheel that is closest to the power transmission antenna while the cart is stored in the storage position, and that causes a distance between the power reception antenna and the power transmission antenna installed on the side surface of the cart to be within a power transmittable range. The second rail includes a second groove that guides, among the plurality of wheels for moving the cart, a second wheel that is different from the first wheel to the storage position.