Power Transmission Device with Variable Stiffness and Viscosity

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Solution Overview

Problem

Existing power transmission devices face challenges in effectively suppressing oscillations in controlled objects with variable stiffness and viscosity, particularly when feedback control is unreliable due to sensor abnormalities, requiring a solution that can predict and manage vibration damping rates.

Innovation Solution

A power transmission device with variable stiffness and viscosity elements, where the stiffness and viscosity can be modified using conductive polymer actuators, allowing for controlled switching between transmission and non-transmission states to manage oscillations effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the stiffness of the elastic member is varied to improve control adaptability, then the damping constant fluctuates causing control processing difficulty, but maintaining constant stiffness limits control flexibility

Engineering Contradiction:
Improvecontrol flexibilityVSAvoidcontrol processing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by varying the viscosity coefficient C of the viscous member according to the stiffness k of the elastic member to maintain a constant damping constant h. This allows the system to adapt stiffness for different control situations while keeping damping characteristics stable for predictable control processing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements dynamics by making both the stiffness of the elastic member and the viscosity of the viscous member variable rather than fixed. This allows real-time adjustment of system parameters to optimize performance for different operating conditions while maintaining stable damping behavior

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a nonlinear spring with variable stiffness is used to improve adaptability, then the damping rate becomes variable making control prediction difficult, but a linear spring provides stable damping at the cost of reduced adaptability

Engineering Contradiction:
Improvestiffness adaptabilityVSAvoidcontrol prediction reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the viscosity parameter of the viscous member in response to stiffness changes in the elastic member. This compensates for the variable damping effects of the nonlinear spring, maintaining reliable control prediction while enjoying stiffness adaptability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The viscous member acts as an intermediary element that mediates between the variable stiffness of the elastic member and the control system. By adjusting its viscosity, it compensates for stiffness variations and maintains stable damping characteristics for reliable control

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If feedback control is used to suppress oscillation, then control response is improved, but sensor abnormalities cause inappropriate control and failed oscillation suppression

Engineering Contradiction:
Improvecontrol response speedVSAvoidcontrol reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements beforehand cushioning by providing a viscous member that passively dampens oscillations through its viscosity. This mechanical damping provides a safety net that suppresses oscillations even when feedback control fails due to sensor abnormalities, cushioning against control failures in advance

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Reliability

If the viscosity coefficient is varied to maintain constant damping constant, then control prediction reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvecontrol prediction reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the functions of stiffness adjustment and viscosity adjustment into a coordinated system. The viscosity coefficient is varied in response to stiffness changes, combining both parameter variations to achieve the dual goals of adaptability and reliable control prediction

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively suppresses oscillations by predicting vibration behavior through adjustable damping rates, ensuring stable control processing even when sensors are in abnormal states, and simplifies the structure by integrating stiffness and viscosity modification within a single actuator system.

Implementation Method 1

the stiffness and viscosity can be modified using conductive polymer actuators

Methodology Applied
Scientific EffectElectroactive polymer: Electroactive Polymer

Implementation Method 2

the stiffness and viscosity can be modified using conductive polymer actuators

Methodology Applied
Scientific EffectElectroactive polymer: Electroactive Polymer

Implementation Method 3

a second element having variable viscosity and configured to receive the motive power from the driving element and to transmit the motive power to the driven element

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS9091306B2Power transmission device
Publication Date: 2015.07.28 HONDA MOTOR CO LTD
  • US9091306B2 patent drawing
  • US9091306B2 patent drawing
  • US9091306B2 patent drawing

AI summary

A power transmission device 1 includes a variable stiffness unit 41, which has variable stiffness, receives a torque from a motor A2, and transmits the torque to an output unit B, a variable viscosity coefficient unit 42, which has variable viscosity, receives the torque from the motor A2, and transmits the torque to the output unit B, and a controller A4 which modifies the stiffness of the variable stiffness unit 41 and the viscosity of the variable viscosity coefficient unit 42.