Power Turbine Control Valve Load Sharing via Steam Governor

Solution Overview

Problem

Existing electricity generation systems face inefficiencies and stability issues due to the need for governors in both steam and power turbines, leading to complications in control and increased facility costs, particularly when handling variations in electricity demand and steam turbine output.

Innovation Solution

The system employs a turbine control section that controls the power turbine control valve based on the opening degree of the steam turbine speed governing valve, allowing for load sharing and optimal energy efficiency without a governor for the power turbine, using a control method that adjusts the power turbine control valve based on the steam turbine's target output and load capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a governor is provided for both steam turbine and power turbine to enable independent load sharing control, then load sharing control precision is improved, but device complexity and facility costs increase

Engineering Contradiction:
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention extracts the governor function from the power turbine control system, removing the need for a separate power turbine governor while maintaining load sharing control capability through the steam turbine governor's extended functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The steam turbine governor is designed to perform multiple functions: controlling steam turbine output and simultaneously controlling power turbine output through coordinated valve operation, eliminating the need for a separate power turbine governor

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If steam turbine output is increased to meet electricity demand when power turbine output or induction steam flow rate increases, then electricity demand is satisfied, but dumped steam is generated and exhaust heat utilization efficiency decreases

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The control system continuously monitors the opening degree of the steam turbine speed governing valve and uses this feedback to calculate and adjust the power turbine control valve opening degree, enabling dynamic load sharing that prevents steam dumping

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the power turbine control valve opening degree based on real-time steam turbine governor valve position, enabling flexible load distribution between steam and power turbines to match electricity demand without generating dumped steam

Inventive Principle:
Principle #15Dynamics

3Reliability

If the governor control range is limited by safety constraints to prevent overspeed, then safety is improved, but the ability to respond to large load changes is reduced

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The power turbine control valve acts as an intermediary mechanism that absorbs large load changes, allowing the steam turbine governor to operate within its safe control range while still responding to significant electricity demand variations through coordinated control

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables simpler and more efficient load sharing control, preventing output decreases and dumped steam generation, while maintaining stability and reducing facility costs by eliminating the need for a power turbine governor, thus ensuring effective utilization of exhaust heat for efficient power generation.

Implementation Method 1

a power turbine (7) to be driven by exhaust gas generated in a main engine (3)

Methodology Applied
Scientific EffectExhaust gas expansion: Heat Engine

Implementation Method 2

a steam turbine (9) to be driven by steam generated by the exhaust gas from the main engine (3)

Methodology Applied
Scientific EffectSteam expansion: Heat Engine

Implementation Method 3

a power turbine control valve (33) that controls an amount of the exhaust gas to be introduced to the power turbine (7)

Methodology Applied
Scientific EffectValve flow control: Valve

Implementation Method 4

a steam turbine speed governing valve (37) that adjusts an amount of steam to be supplied to the steam turbine (9)

Methodology Applied
Scientific EffectValve flow control: Valve

Data Source

PatentEP3617463B1Electricity generation system and electricity generation system control method
Publication Date: 2021.06.02
  • EP3617463B1 patent drawingFigure 1
  • EP3617463B1 patent drawingFigure 2
  • EP3617463B1 patent drawingFigure 3

AI summary

An electricity generation system and an electricity generation system control method that enables achievement of an optimum energy efficiency via load sharing control without provision of a governor for a power turbine are provided. In an electricity generation system (100) including a power turbine (7), a steam turbine (9), a power turbine control valve (33), a steam turbine speed governing valve (37), a load sharing control section (53) that sets a target output for the steam turbine (9) and a turbine control section (57) including a governor (59) that performs governor control of the steam turbine speed governing valve (37) based on the target output of the steam turbine (9), the turbine control section (57) calculates a target output for the power turbine (7) based on the target output and a load capacity of the steam turbine (9), and when an electricity demand varies, a speed of operation of the power turbine control valve (33) is multiplied by a gain set based on a deviation of an actual output of the power turbine (7) from the target output of the power turbine (7).