Electric Power Unit Mounting Layout for Compact Machine Integration

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Solution Overview

Problem

There is a growing need for compact and versatile electric power units that can be mounted on various working machines, driven by motors, and comply with stringent exhaust gas regulations.

Innovation Solution

The electric power unit is designed with a motor that has a first attachment portion attached to the mounting object and a second attachment portion for attaching the electrical equipment, allowing for integration and detachment without changing the shape of the equipment, enhancing versatility and compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the electric power unit is designed to be compact for mounting on various working machines, then the mounting versatility is improved, but the space for accommodating all necessary components becomes limited

Engineering Contradiction:
Improvemounting versatilityVSAvoidunit volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The electric power unit is divided into a motor unit and a separate electrical equipment unit. The motor unit can be mounted on the working machine independently, while the electrical equipment unit can be attached or detached as needed. This segmentation allows the motor unit to be compact for versatile mounting, while the separate electrical equipment provides necessary functionality without constraining the overall compactness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The motor unit is designed with universal mounting capabilities that can accommodate different working machines. By separating the motor unit from the electrical equipment, the motor unit becomes a universal platform that can be adapted to various applications, while the electrical equipment can be configured according to specific machine requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If the electrical equipment is integrated with the motor in a single unit, then the structure is simplified, but the mounting flexibility and adaptability to different working machines is reduced

Engineering Contradiction:
Improvestructural complexityVSAvoidmounting flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system is segmented into a motor unit and an electrical equipment unit that can be separately mounted or integrated. This allows the motor unit to maintain simple universal mounting characteristics while the electrical equipment can be attached to create integrated configurations when needed, providing both simplicity and flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The configuration of the electric power unit is made dynamic rather than fixed. The electrical equipment can be attached to or detached from the motor unit depending on the specific application requirements, allowing the system to adapt its degree of integration based on mounting flexibility needs versus structural simplicity preferences.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the motor and electrical equipment are mounted separately on the working machine, then the mounting flexibility is improved, but the vibration transmission between components increases

Engineering Contradiction:
Improvemounting flexibilityVSAvoidvibration transmission
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

When the electrical equipment is attached to the motor unit, an intermediary mounting structure is used that provides vibration isolation. This intermediary connection allows the components to be mounted separately for flexibility while incorporating vibration-reducing elements that prevent direct vibration transmission between the motor and electrical equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12278538B2Electric power unit and working machine
Publication Date: 2025.04.15 HONDA MOTOR CO LTD
  • US12278538B2 patent drawing
  • US12278538B2 patent drawing
  • US12278538B2 patent drawing

AI summary

The present invention provides an electric power unit that is mounted on a mounting object, comprising a motor; and electrical equipment for driving the motor, wherein the motor has a first attachment portion that is attached to the mounting object, and a second attachment portion to which the electrical equipment is attached.