Powered Ankle-Foot Prosthesis Multi-Axis Impedance Control

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Solution Overview

Problem

Conventional ankle-foot prostheses are inadequate for efficient locomotion, particularly during turning, as they lack the ability to modulate impedance and admittance in multiple axes, leading to increased energy consumption and reduced mobility in amputees compared to able-bodied individuals.

Innovation Solution

A powered prosthesis system that includes a multi-axis ankle with a socket, shaft, foot piece, and motor assembly, equipped with a computer and sensors to detect states and control impedance and position, allowing for both impedance modulation at push-off and admittance modulation at heel-strike, enhancing maneuverability and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If passive prosthesis are used, then the device complexity is reduced, but the energy consumption increases and mobility is reduced

Engineering Contradiction:
Improveprosthesis structureVSAvoidenergy consumption
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent replaces passive mechanical structures with an active powered system that uses electrical motors to generate motion. The motor assembly converts electrical energy to mechanical work, actively controlling ankle joint movement in both sagittal and coronal planes, thereby reducing the metabolic energy burden on the user while providing controlled locomotion assistance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The prosthesis transitions from a static passive structure to a dynamic active system with real-time control. The powered ankle joint dynamically adjusts its motion and impedance based on gait phase and terrain, enabling adaptive response to varying locomotion requirements and improving overall mobility efficiency.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If conventional single-axis prostheses are used, then the device complexity is reduced, but the adaptability to different gait conditions deteriorates

Engineering Contradiction:
Improvecontrol systemVSAvoidgait adaptation
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The powered ankle prosthesis integrates multiple functions into a single device: it provides dorsiflexion-plantarflexion motion in the sagittal plane and inversion-eversion motion in the coronal plane. This multi-functional design enables the prosthesis to adapt to various gait conditions including straight walking, turning, and uneven terrain, replacing the need for multiple specialized passive components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system is segmented into independent control loops for different degrees of freedom (sagittal plane and coronal plane movements). This segmentation allows each control module to independently manage specific motion aspects, enabling flexible adaptation to different gait requirements without increasing overall system complexity.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If passive prosthesis are used, then the manufacturing cost is reduced, but the productivity of locomotion deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidlocomotion efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent replaces passive mechanical energy storage and transfer mechanisms with an active powered system that directly generates the necessary work. The motor assembly provides active propulsion during push-off and controlled dorsiflexion during swing phase, significantly improving locomotion efficiency and reducing the metabolic cost for the user compared to passive mechanical systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If multi-axis powered control is implemented, then the maneuverability during turning is improved, but the device complexity increases

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidmotor assembly
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the control of multiple degrees of freedom into a single integrated motor assembly. The motor simultaneously controls both sagittal plane (dorsiflexion-plantarflexion) and coronal plane (inversion-eversion) movements through a unified power and control architecture, reducing the number of separate actuators and simplifying the overall system while maintaining full maneuverability.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9849003B2System for powered ankle-foot prosthesis with active control of dorsiflexion-plantarflexion and inversion-eversion
Publication Date: 2017.12.26 MAYO FOUNDATION FOR MEDICAL EDUCATION & RESEARCH
  • US9849003B2 patent drawing
  • US9849003B2 patent drawing
  • US9849003B2 patent drawing

AI summary

A system and method for operating a prosthesis is provided. The system includes a socket configured to engage a residual limb of a subject and a shaft having a first end connected to the socket and an opposing second end. The system also includes a foot piece connected to the second end of the shaft. The foot piece includes an ankle plate and a sole piece configured to contact a surface. The system also includes at least one computer configured to detect a state of the foot piece and to transmit an indication of the state of the foot. The system further includes a motor assembly configured to receive the indication of the state of the foot and to control a position and impedance of the ankle plate based on the state of the foot.