Powered Coupler for Dental Handpiece with Integrated Battery

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Solution Overview

Problem

Dental handpieces require both electrical power and gaseous or fluid media for operation, but existing dental base stations are not configured to provide electrical power, limiting their functionality.

Innovation Solution

A coupling device with a rechargeable battery and battery charger, including photovoltaic cells, thermoelectric generators, acoustic generators, or inductive charging circuits, is used to selectively couple the dental handpiece to a base station, enabling the conveyance of both gaseous or fluid media and electrical power from the base station to the handpiece.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional adapter with connection hoses is used to couple the dental base station with the dental handpiece, then the gaseous or fluid medium can be conveyed from the base station to the handpiece, but electrical power cannot be provided to the handpiece

Engineering Contradiction:
Improveelectrical power provisionVSAvoidcoupling device structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (gaseous/fluid medium conveyance and electrical power transmission) into a single integrated coupling device. The coupling device includes both a fluid passage for medium flow and an electrical contact system for power transmission, eliminating the need for separate adapters and hoses for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupling device is designed to perform multiple functions simultaneously: it conveys gaseous or fluid media from the base station to the handpiece while also providing electrical power to the handpiece. This multi-functional design enhances adaptability without requiring multiple separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If the coupling device includes a rechargeable battery and battery charger, then electrical power can be provided to the dental handpiece, but the device complexity increases

Engineering Contradiction:
Improveelectrical power provisionVSAvoidcoupling device structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coupling device includes a rechargeable battery with a battery charger that can be recharged from the dental base station when the handpiece is docked. This self-service charging mechanism eliminates the need for external charging equipment and allows the device to replenish its own power supply automatically during idle periods.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The coupling device transitions between different operational states: when the handpiece is in use, the battery provides electrical power; when the handpiece is docked at the base station, the battery is recharged. This dynamic switching between power provision and power replenishment modes optimizes the device's adaptability.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If photovoltaic cells are mounted on the exterior surface of the coupling device for charging, then the battery can be recharged using ambient light, but the device complexity increases

Engineering Contradiction:
Improvepower generation capabilityVSAvoidcoupling device structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Photovoltaic cells are mounted on the exterior surface of the coupling device to enable recharging of the battery using ambient light energy. This self-service power generation capability allows the device to harvest energy from the environment and replenish its battery without requiring connection to the base station or external charging equipment.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If the coupling device directly couples to the dental handpiece body, then the coupler body housing is supported by the handpiece during use, but the ease of operation may be reduced

Engineering Contradiction:
Improvedirect coupling capabilityVSAvoidhandpiece handling
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The coupling device is designed as a separable component that can be attached to or removed from the dental handpiece body. This segmentation allows the coupler to be easily installed and removed, and provides flexibility in whether the handpiece operates with or without the coupling device attached, depending on the specific application requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the operation of electrically powered dental handpieces with base stations that do not originally provide electrical power, enhancing the functionality and versatility of dental systems by integrating power generation and medium conveyance within the coupling device.

Implementation Method 1

the battery charger of the electrical power source includes one or more photovoltaic cells mounted on an exterior surface of the coupling device

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the battery charger of the electrical power source includes a thermoelectric generator

Methodology Applied
Scientific EffectThermoelectric effect: Seebeck Effect

Implementation Method 3

the battery charger of the electrical power source includes an acoustic generator

Methodology Applied
Scientific EffectAcoustic energy conversion:

Implementation Method 4

the battery charger of the electrical power source includes an inductive charging circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3592277B1Powered coupler for dental handpiece
Publication Date: 2021.08.25 KAVO DENTAL TECHNOLOGIES LLC
  • EP3592277B1 patent drawingFigure 1~2
  • EP3592277B1 patent drawingFigure 3
  • EP3592277B1 patent drawingFigure 4

AI summary

A coupling device for selectively coupling a dental handpiece to a dental base station. An electrical power source is housed by the coupling device. A first end of the coupling device is selectively coupleable to the dental base station and configured to receive a gaseous or fluid medium from the dental base station. A second end of the coupling device is selectively coupleable to the dental handpiece and configured to output the gaseous or fluid medium from the dental base station to the dental handpiece and to output electrical power from the electrical power source to the dental handpiece.