Powered Osteotome Trepanation Tool for Guided Tight-Space Bone Removal

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Solution Overview

Problem

Existing methods for removing resected bone portions are challenging due to difficulty in accessing tight spaces and removing attached soft tissues, making it difficult to securely engage and extract the bone portions.

Innovation Solution

A surgical bone cutting system comprising a trajectory guide and osteotome with a tapered guide shaft and concave radiused cutting edges, allowing precise bone penetration and collection, optionally integrated with robotic navigation for controlled trajectory and powered drilling for efficient bone removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual tools (rongeur, curette, osteotome) are used to remove resected bone portions, then the bone can be physically engaged and extracted, but the removal becomes difficult when the bone portion is positioned in tight joint spaces or attached to tendons/ligaments

Engineering Contradiction:
Improveease of bone portion removalVSAvoidadaptability to tight spaces and attached tissues
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The powered osteotome is inserted through the osteotome channel of the trajectory guide, creating a nested configuration where the cutting tool is housed within the guidance structure. This allows the system to access tight joint spaces while maintaining precise trajectory control and bone engagement capability

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The system merges the trajectory guide (for positioning and guidance) with the powered osteotome (for cutting and removal). This combination integrates guidance, positioning, and bone removal functions into a single coordinated system, enabling effective removal of bone portions even when attached to soft tissues or positioned in constrained spaces

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If a trajectory guide with osteotome is used for precise bone penetration, then alignment and trajectory control are improved, but the device complexity increases

Engineering Contradiction:
Improvetrajectory alignment precisionVSAvoidcomplexity of guided bone removal system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system is divided into distinct modular components: the trajectory guide (with osteotome channel for guidance), the powered osteotome (with drill bit for cutting), and the integration interface. This segmentation allows each component to be optimized for its specific function while maintaining overall system precision and reducing complexity through modularity

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250339157A1Powered osteotome trepanation tool
Publication Date: 2025.11.06 INTEGRITY IMPLANTS INC
  • US20250339157A1 patent drawing
  • US20250339157A1 patent drawing
  • US20250339157A1 patent drawing

AI summary

A surgical bone cutting system includes a trajectory guide and an osteotome or trepanation tool with a generally square cutting tip that creates a corridor through bone, for example, in the context of spine, through a facet joint or other vertebral structure and to the disc space between two vertebrata for any of a variety of surgical procedures, including but not limited to disc prep and cage insertion. The osteotome fits into the trajectory guide to contact bone and effect creating a bony corridor. In some embodiments, the trajectory guide includes a cylindrical allograft collection chamber, and the trajectory guide and osteotome fit into standard tubular retractors and are agnostic with respect to receiving standard drill bits or a powered auger insertable through a center through channel.