Powered Prosthetic Knee with Segmented Passive and Active Modes

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Solution Overview

Problem

Powered prosthetic knees for transfemoral amputees are hindered by excessive weight due to motors, transmissions, and batteries, which do not significantly improve gait efficiency and are burdensome for users, especially during daily activities like walking.

Innovation Solution

A lightweight assistive device with a powered system that transitions between powered and passive modes, using a motor and linear actuator to provide additional power only during tasks like stair climbing, and relying on the user's power for level ground walking, with a clutch mechanism for efficient energy use and reduced weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a powered prosthetic knee with motor, transmission, and battery is used to provide power for tasks like stair climbing, then functionality and ability to perform demanding tasks is improved, but weight increases significantly making it burdensome for daily walking

Engineering Contradiction:
Improveability to perform demanding tasksVSAvoidweight of prosthetic knee
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The prosthetic knee is divided into two functional systems: a passive knee mechanism for continuous use during daily activities, and a separate powered assist system activated only when needed. This segmentation allows the device to provide power assistance for demanding tasks without requiring the user to carry the full weight of motor, transmission, and battery components during normal walking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The prosthetic knee transitions dynamically between passive and powered modes based on the user's needs. The system activates the powered assist mechanism only during demanding tasks such as stair climbing or rising from a chair, and reverts to passive operation during level ground walking, thereby optimizing the weight-power tradeoff in real-time.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a powered prosthetic knee is used continuously to improve gait efficiency, then mobility assistance is provided, but energy consumption increases and device lifespan decreases

Engineering Contradiction:
Improvegait efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The powered assist system operates periodically rather than continuously, activating only during demanding tasks that require additional power assistance. The system remains inactive during level ground walking and other routine activities, thereby significantly reducing overall energy consumption while still providing gait efficiency improvements when needed.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If a passive prosthetic knee is used to reduce weight, then ease of use during daily walking is improved, but functionality for demanding tasks like stair climbing deteriorates

Engineering Contradiction:
Improveease of use during walkingVSAvoidfunctionality for demanding tasks
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The prosthetic knee is designed to perform multiple functions: it operates as a lightweight passive knee for routine daily walking, and simultaneously provides powered assistance for demanding tasks such as stair climbing, rising from chairs, and navigating uneven terrain. This multi-functionality allows a single device to meet diverse user needs without requiring separate prostheses for different activities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3229687B1Powered and passive assistive device and related methods
Publication Date: 2022.10.26 REHABILITATION INST OF CHICAGO
  • EP3229687B1 patent drawingFigure 1
  • EP3229687B1 patent drawingFigure 2
  • EP3229687B1 patent drawingFigure 3

AI summary

Systems and methods for assistive devices for replacing or augmenting the limb of an individual, such devices comprising a joint and a powered system; the powered system having a first configuration in which the powered system rotates the joint by applying power to the joint, and a second configuration that allows for rotation of the joint without actuation of the powered system.