Powerfold Rearview Mirror Position Feedback for Single-Button Alignment

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Solution Overview

Problem

Current powerfold rearview mirror systems are confusing for users, requiring multiple button presses to adjust the mirror head to the desired position and lack positional feedback, leading to potential misalignment and warranty returns due to poor vibration performance.

Innovation Solution

The integration of sensors such as detent sensors, friction devices, and rearward range sensors into the powerfold actuator system allows for single-button operation and provides positional feedback, ensuring the mirror head is correctly adjusted with minimal user input, and includes a built-in shut-off device for monitoring voltage and temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple button presses are required to adjust the mirror head, then the mirror can reach the desired position, but the operation becomes confusing and complex for users

Engineering Contradiction:
Improvemirror head positioning accuracyVSAvoiduser input complexity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent incorporates sensors (detent sensors, friction devices, rearward range sensors) that provide positional feedback to the control system. This feedback mechanism allows the system to know the mirror head's current position and automatically adjust it to the desired position with a single button press, eliminating the need for multiple manual adjustments while maintaining positioning accuracy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The powerfold actuator system with integrated sensors and control logic performs self-adjustment of the mirror head position. When the user presses the button, the system autonomously determines the correct position based on sensor feedback and actuates the mirror head accordingly, reducing user input from multiple presses to a single action.

Inventive Principle:
Principle #25Self-service

2Reliability

If positional feedback is not provided, then the system structure remains simple, but the mirror head may become misaligned and cause warranty returns

Engineering Contradiction:
Improvemirror head alignment accuracyVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates detent sensors, friction devices, and rearward range sensors that continuously monitor the mirror head position and provide feedback to the control system. This feedback ensures the mirror head is correctly aligned with the vehicle body, preventing misalignment issues that would lead to warranty returns, while the added sensor complexity is justified by the significant improvement in reliability.

Inventive Principle:
Principle #23Feedback

3Reliability

If vibration performance is not monitored, then the system remains simple, but poor vibration performance leads to warranty returns

Engineering Contradiction:
Improvevibration performance qualityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent incorporates sensors that monitor various parameters including vibration performance of the mirror head. The control system uses this feedback to detect poor vibration performance and can take corrective actions or alert the user, thereby improving reliability and reducing warranty returns related to vibration issues.

Inventive Principle:
Principle #23Feedback

4Ease of operation

If single-button operation is implemented, then ease of operation improves, but the system requires sensors and positional feedback which increases device complexity

Engineering Contradiction:
Improveuser input simplicityVSAvoidactuator system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent uses detent sensors, friction devices, and rearward range sensors to provide positional feedback to the control system. This feedback enables the system to automatically determine when the mirror head has reached the correct position, allowing single-button operation without requiring complex manual adjustment sequences, thus improving ease of operation while managing system complexity through intelligent sensor integration.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11851004B2Rearview mirror assembly for vehicle
Publication Date: 2023.12.26 MAGNA MIRRORS OF AMERICA INC
  • US11851004B2 patent drawing
  • US11851004B2 patent drawing
  • US11851004B2 patent drawing

AI summary

A vehicular exterior rearview mirror assembly includes a mirror head and a mounting base configured for attachment at a side of a vehicle. The mirror head includes a mirror casing and a reflective element. The vehicular exterior rearview mirror assembly includes a turn signal indicator. The turn signal indicator, with the mounting base of the vehicular exterior rearview mirror assembly attached at the side of the vehicle, and responsive to actuation by a driver of the vehicle of a turn signal of the vehicle, projects a turn signal icon onto the ground proximate the side of the vehicle. The turn signal indicator may be disposed at a lower region of the mirror casing and may intermittently project a direction-indicating icon or shape onto the ground, with the direction-indicating shape indicating a direction away from the side of the vehicle.