Power Line Carrier Load Control via DC Offset Modulation

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Solution Overview

Problem

Existing load control systems for commercial buildings require costly dedicated wiring for control signals, making retrofitting and installation expensive, and existing wireless solutions face challenges in power quality reduction and cost-effectiveness.

Innovation Solution

The system uses Power Line Communicated Load Control (PCLC) to transmit control signals over existing AC power lines by modulating the supply voltage with a direct current offset, causing minimal harmonic distortion, allowing for remote load management without the need for new wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dedicated control wiring is used for load control systems, then control signal transmission reliability is improved, but installation cost and complexity increase significantly

Engineering Contradiction:
Improvecontrol signal transmission reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power line is made to serve dual purposes: both power delivery and control signal transmission. By multiplexing the existing power wiring infrastructure, the system eliminates the need for separate dedicated control wiring while maintaining reliable communication through the power line carrier signals.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines power transmission and control signal transmission into a single wiring infrastructure. The power line carrier system merges the power delivery function with the control communication function, reducing overall system complexity and installation costs.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If wireless control systems are used to avoid dedicated wiring, then installation cost is reduced, but power quality degradation occurs

Engineering Contradiction:
Improvewiring complexityVSAvoidpower quality degradation
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces power line carrier signals as an intermediary method that transmits control information through the existing power line infrastructure without requiring wireless communication. This intermediary approach maintains power quality by using the power line's inherent electrical signals rather than wireless transmission that causes interference and power degradation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If existing power lines are used for control signals, then installation cost is reduced, but signal interference and noise increase

Engineering Contradiction:
Improvewiring complexityVSAvoidsignal interference
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent employs periodic modulation of the power line carrier signals to transmit control information. By using time-division multiplexing and periodic signal injection, the system separates control signals from power signals in the time domain, reducing interference and allowing reliable communication over the power line infrastructure.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

PCLC reduces installation costs, maintains high power quality, and enables efficient load control in existing buildings by using existing AC wiring, allowing for load shave and load shed operations, and can be adapted for various lighting and HVAC applications.

Implementation Method 1

an injector circuit connected to a powered circuit conductor and configured to modulate a power signal with a direct current voltage asymmetrically resulting in a DC offset

Methodology Applied
Scientific EffectVoltage modulation with DC offset:

Implementation Method 2

a decoder connected to the powered circuit conductor and a load, the decoder configured to demodulate the direct current voltage offset to control the load

Methodology Applied
Scientific EffectSignal demodulation:

Data Source

PatentUS8716882B2Powerline communicated load control
Publication Date: 2014.05.06 POWERLINE LOAD CONTROL LLC
  • US8716882B2 patent drawing
  • US8716882B2 patent drawing
  • US8716882B2 patent drawing

AI summary

A system for transmitting communication signals, the system comprising an injector circuit connected to a powered circuit conductor and configured to modulate a power signal with a direct current voltage offset, the direct current voltage offset being within a range that causes approximately 1 percent or less total harmonic distortion of the power signal; and a decoder connected to the powered circuit conductor and a load, the decoder configured to demodulate the direct current voltage offset to control the load. A method for transmitting communication signals, the method comprising modulating a power signal on a powered circuit conductor with a direct current voltage offset, the direct current voltage offset being within a range that causes approximately 1 percent or less total harmonic distortion of the power signal; and demodulating the direct current voltage offset to control a load.