Powerline Trailer Communication for Reverse Collision Warnings

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Solution Overview

Problem

Existing communication interfaces for tractor trailers are inadequate for effectively warning drivers of potential collisions when reversing, due to challenges in equipping trailers and trucks with sufficient data communication systems, leading to high accident rates and costs.

Innovation Solution

A communication interface that uses powerline communication controllers to convey warning signals between a vehicle and a trailer via electrical connections, utilizing sensors to detect conditions and encode information for safe operation, including proximity sensors and cameras, to facilitate safe maneuvering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If existing communication interfaces are used between tractor and trailer, then the system structure remains simple, but the ability to convey collision warning data is insufficient

Engineering Contradiction:
Improvecollision warning data transmissionVSAvoidcommunication interface structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The powerline communication controller is integrated into the existing electrical connector, allowing the powerline to serve dual purposes: traditional power transmission and data communication for collision warnings. This multi-functional approach enables comprehensive data transmission without adding separate communication infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The communication interface merges the power transmission function and data communication function into a single integrated system. The powerline communication controller combines electrical power delivery with modulated data signals, eliminating the need for separate communication wiring between tractor and trailer.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If trailers are equipped with sensors and communication systems to detect and warn drivers, then collision detection capability improves, but the cost and complexity of upgrades increase

Engineering Contradiction:
Improvecollision detection capabilityVSAvoidtrailer system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The powerline communication controller enables existing electrical infrastructure to serve dual purposes: power delivery and collision warning data transmission. This allows trailers to be equipped with detection capabilities using the same wiring already present for electrical power, avoiding additional complex communication systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system utilizes the existing electrical power lines already present in tractor-trailer assemblies to carry communication data. Rather than requiring new dedicated communication wiring, the system repurposes the existing power infrastructure for both power and data functions, reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

3Loss of information

If truck owners implement costly upgrades to facilitate communication between tractor and trailer, then communication capability improves, but owner reluctance increases due to cost

Engineering Contradiction:
Improvedata communication between tractor and trailerVSAvoidupgrade cost
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The powerline communication controller allows a single existing electrical connector to perform both power transmission and data communication functions. This eliminates the need for separate communication wiring harnesses and reduces component counts, thereby lowering manufacturing costs and making upgrades more economically attractive.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By combining power and data transmission into the existing electrical infrastructure, the system reduces the total bill of materials and assembly requirements. The integration approach minimizes additional parts and labor costs compared to implementing separate dedicated communication systems.

Inventive Principle:
Principle #5Merging (Combining)

4Loss of information

If existing connectors are used between tractor and trailer, then connection simplicity is maintained, but the ability to transmit sufficient data for collision warnings is inadequate

Engineering Contradiction:
Improvedata transmission capacityVSAvoidconnector functionality
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The powerline communication controller enables existing electrical connectors to transmit both power and modulated data signals. This allows the same physical connector to handle multiple functions including power delivery, collision detection data, and warning signal transmission without requiring additional connectors or wiring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system modulates data signals onto the powerline carrier frequency, enabling data transmission through the existing power infrastructure. By changing the electrical parameters of the powerline (superimposing high-frequency communication signals on the DC power line), the connector gains enhanced data transmission capability without physical modification.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety by enabling effective communication between tractor and trailer systems, reducing collision risks and operational costs through efficient data transmission and device control, even in complex reverse maneuvering scenarios.

Implementation Method 1

introduce the second signal onto the first power signal, wherein the second signal is modulated on the first powerline to convey the information encoded

Methodology Applied
Scientific EffectModulation: Phase Modulation

Data Source

PatentEP3855629B1Powerline communication controller for communications between a vehicle and a trailer
Publication Date: 2023.12.20 PACCAR INC
  • EP3855629B1 patent drawingFigure 1
  • EP3855629B1 patent drawingFigure 2
  • EP3855629B1 patent drawingFigure 3

AI summary

A communication interface that facilitates communications over powerlines between a trailer and a vehicle. The communication interface includes a housing having first contact and a second contact accessible from an exterior of the housing. The first contact is electrically coupled to the second contact via a powerline that connects an electrical system of the vehicle with an electrical system of the trailer. The communication interface includes a powerline communication controller having a first set of terminals coupled to a first connector and a second set of terminals coupled to the powerline. The powerline communication controller is configured to receive a first signal from a device of the trailer that indicates a condition regarding a defined region of the trailer. The powerline communication controller is configured to generate, based on the first signal, a second signal representative of the condition, and introduce the second signal onto the first power signal.