Multi-mode Powertrain Engine State Selection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current powertrain systems face challenges in optimizing engine operating states between all-cylinder and cylinder deactivation modes to balance fuel economy, emissions, and drivability, as they lack efficient methods to determine the preferred operating points based on output torque requests and system costs.

Innovation Solution

A method is implemented to execute searches for determining engine operating points in both all-cylinder and cylinder deactivation states, using a search scheme to converge on preferred engine speeds and loads, and an analytic framework to calculate powertrain system operating costs, allowing the system to select the most cost-effective state for operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the engine operates in all-cylinder state to meet output torque requests, then power output and drivability are improved, but fuel economy deteriorates

Engineering Contradiction:
Improvepower outputVSAvoidfuel economy
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches between all-cylinder and cylinder deactivation states based on real-time operating conditions, torque requests, and search results. The engine operating state is not fixed but adapts continuously to optimize the trade-off between power output and fuel consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the engine by deactivating specific cylinders under certain conditions. This parameter change allows the engine to reduce fuel consumption during low-load operations while maintaining the capability to operate in all-cylinder mode when high power is required.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the engine operates in cylinder deactivation state to improve fuel economy, then fuel consumption is reduced, but power output and drivability deteriorate

Engineering Contradiction:
Improvefuel consumptionVSAvoidpower output
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The system dynamically transitions between cylinder deactivation and all-cylinder states based on changing torque requests and operating conditions. When power demand increases, the system quickly switches to all-cylinder mode to maintain drivability and power output.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary searches in both all-cylinder and cylinder deactivation state spaces before making a state selection. This preliminary action ensures that when the system needs to switch states, it can do so efficiently with pre-calculated operating points available.

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If frequent switching between all-cylinder and cylinder deactivation states occurs to optimize fuel economy, then fuel consumption improves, but system reliability and drivability deteriorate

Engineering Contradiction:
Improvefuel consumptionVSAvoidsystem stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system performs searches in both possible state spaces (all-cylinder and cylinder deactivation) beforehand and compares results. This cushioning approach prevents abrupt or unnecessary state transitions by having pre-evaluated options ready, ensuring smoother transitions and more reliable operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The system uses feedback from operating cost calculations and search results to determine when state transitions are beneficial. By continuously monitoring operating conditions and comparing costs of different states, the system avoids unnecessary switching and maintains stability while optimizing fuel consumption.

Inventive Principle:
Principle #23Feedback

4Use of energy by moving object

If the system performs comprehensive searches in both all-cylinder and cylinder deactivation state spaces to select optimal operating points, then operating cost optimization improves, but computational complexity increases

Engineering Contradiction:
Improveoperating costVSAvoidcontrol complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The search space is segmented into two distinct state spaces: all-cylinder state space and cylinder deactivation state space. Each space is searched independently, allowing the system to manage complexity by dividing the overall optimization problem into manageable segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The search process is dynamic and adaptive. The system adjusts its search strategy based on current operating conditions, torque requests, and preliminary results. This dynamic approach allows comprehensive optimization without requiring exhaustive searches in all possible states.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8775038B2Method and apparatus for selecting an engine operating state for a multi-mode powertrain system
Publication Date: 2014.07.08 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8775038B2 patent drawing
  • US8775038B2 patent drawing
  • US8775038B2 patent drawing

AI summary

A method for operating a powertrain system including a multi-mode transmission configured to transfer torque among an engine, torque machines, and a driveline, includes executing a first search to determine a first engine operating point within an all-cylinder state and a corresponding operating cost for operating the powertrain system in response to an output torque request. A second search is executed to determine a second engine operating point within a cylinder deactivation state and a corresponding operating cost for operating the powertrain system in response to the output torque request. One of the first and second engine operating points is selected as a preferred engine operating point based upon the operating costs and the engine is controlled at the preferred engine operating point in the corresponding one of the all-cylinder state and the cylinder deactivation state.