Multi-mode Powertrain Intake Manifold Pump Down Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Multi-mode powertrain systems face challenges in efficiently managing engine intake manifold pressure and fueling to optimize torque transfer and fuel economy, particularly during deceleration and refueling processes, due to complexities in balancing torque requests, battery state, and system constraints.

Innovation Solution

The implementation of a dynamic control method that enables an engine intake manifold pump down mode and aborts it based on intake manifold pressure and system constraints, allowing for optimized fueling and torque management by controlling the engine and torque machines to minimize pumping losses and ensure smooth transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the engine intake manifold pump down mode is executed to reduce pumping losses, then fuel efficiency is improved, but the engine may not be ready for timely refueling and torque response

Engineering Contradiction:
Improvepumping lossesVSAvoidrefueling response time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The system performs preliminary actions by monitoring engine conditions (intake manifold pressure, engine speed, torque requests) before initiating the pump down mode. The control system determines optimal timing to enter and exit pump down mode in advance, ensuring the engine can respond timely to refueling needs while maximizing pumping loss reduction during appropriate periods.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system dynamically adjusts the pump down mode operation based on real-time engine conditions, torque requests, and system constraints. The mode can be entered and exited dynamically, with the controller continuously evaluating whether to maintain pump down mode or transition to fueling mode based on current operating conditions, creating an adaptive response to changing demands.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the pump down mode is maintained for extended periods to maximize fuel economy, then energy efficiency improves, but system constraints and torque requests may not be met

Engineering Contradiction:
Improvefuel economyVSAvoidtorque request fulfillment
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control system implements feedback mechanisms by continuously monitoring engine conditions, torque requests from the operator, and system constraints. The controller uses this feedback to determine when to exit pump down mode and resume fueling, ensuring that torque requests are met while maximizing fuel economy during periods when pump down mode is appropriate. The system adjusts operation based on real-time feedback about system state and performance requirements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes operating parameters dynamically by transitioning between pump down mode (intake manifold at reduced pressure) and fueling mode (intake manifold at normal pressure). The controller adjusts key parameters including intake manifold pressure, fuel injection status, and mode transition timing based on engine speed, torque requests, and system constraints, optimizing the balance between fuel economy and performance requirements.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9387850B2Method and apparatus for controlling a multi-mode powertrain system
Publication Date: 2016.07.12 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9387850B2 patent drawing
  • US9387850B2 patent drawing
  • US9387850B2 patent drawing

AI summary

A multi-mode powertrain system includes a transmission configured to transfer torque among an internal combustion engine, torque machines and an output member. A method for controlling the powertrain system includes operating the multi-mode powertrain system to execute an engine intake manifold pump down mode, and aborting the engine intake manifold pump down mode and fueling the engine, wherein aborting is based upon intake manifold pressure and system constraints.