PPE Adapter for AR Headsets Under Surgical Face Shields

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing AR devices and lighting systems face challenges when used in surgical environments with full face coverings, as they adversely affect spatial imaging and lighting performance due to the presence of face shields, particularly impacting the center camera and light reflection.

Innovation Solution

A PPE adapter system that securely attaches to AR devices and lighting systems, allowing for the use of face shields without interfering with spatial imaging and lighting functionality by using snap-over hooks, indexing posts, and hook-and-loop fasteners, enabling easy attachment and removal, and allowing for precise alignment of face shields to minimize reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a face shield is worn in surgical environments, then personal protective equipment requirements are met, but spatial imaging performance deteriorates due to reflections and artifacts affecting the center camera

Engineering Contradiction:
ImprovePPE protectionVSAvoidspatial imaging performance
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces an adapter as an intermediary component between the AR device and the face shield. This adapter includes a mounting structure that attaches to the AR device and a face shield interface that secures the shield, creating a controlled interface that minimizes reflections and maintains camera functionality while providing PPE protection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system is divided into separate functional components: the AR device, the adapter (with mounting structure and face shield interface), and the face shield. This segmentation allows the adapter to specifically address the imaging problem by creating an optimized interface between the device and shield, isolating the camera from direct interaction with the reflective shield surface

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the AR device is modified to work with face shields, then compatibility with PPE is improved, but device complexity increases

Engineering Contradiction:
ImprovePPE compatibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter is designed as a separate, removable component rather than permanently modifying the AR device. This segmentation allows the base device to remain simple while the adapter provides the necessary PPE compatibility functionality when needed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adapter serves multiple functions: it provides structural mounting for the face shield, creates optical optimization to reduce reflections, and enables quick attachment and removal. This multi-functionality in a single component adds versatility without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the adapter system is designed for easy attachment and removal, then ease of operation is improved, but connection stability may worsen

Engineering Contradiction:
Improveattachment easeVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The mounting structure incorporates dynamic elements such as spring-loaded arms or snap-fit mechanisms that automatically adjust during attachment to ensure secure engagement. The connection transitions from a simple snap-action to a multi-point secured state, maintaining stability while preserving ease of operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The design incorporates curved or rounded interface elements that guide proper alignment during attachment and distribute mechanical stress evenly across the connection points. This geometric approach ensures that quick-attach mechanisms maintain reliable, stable connections without complex fastening procedures

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS12538951B2Personal protective equipment adapter system for use with medical devices and methods of making and using same
Publication Date: 2026.02.03 OPERATING ROOM INNOVATIONS INC
  • US12538951B2 patent drawing
  • US12538951B2 patent drawing
  • US12538951B2 patent drawing

AI summary

Systems, methods, and other embodiments for a personal protective equipment (“PPE”) adapter system for use with an augmented/virtual/mixed reality (“AR”) devices and light devices, including an AR device having an AR viewing display and a headband operatively connected to the AR viewing display or a light device having an light module and a headband operatively connected to the light module, and a PPE hood operatively connected to the PPE adapter system, wherein the PPE hood includes a face shield, wherein the face shield is removably connected to the PPE adapter system.