PPE Sampling Cassette for In-Mask Air Quality Monitoring

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Solution Overview

Problem

Current asbestos risk assessment methods fail to accurately determine operator exposure within personal protective equipment (PPE) due to discrepancies between ambient air measurements and actual in-mask conditions, necessitating a direct and reliable method to monitor the isolated atmosphere within PPE.

Innovation Solution

A sampling device is integrated into PPE, such as respiratory masks, to collect and analyze the air within the sealed enclosure, using filters and suction means to capture and retain airborne contaminants like asbestos fibers without disrupting the isolation, ensuring the sampled air is directly representative of the inhaled air.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If ambient air sampling is used to assess asbestos risk, then the assessment can be performed without direct entry into contaminated zones, but the measurement does not accurately reflect actual operator exposure within PPE

Engineering Contradiction:
Improveoperator safety during measurementVSAvoidaccuracy of exposure assessment
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The invention extracts the sampling function from the operator's body and integrates it directly into the PPE mask. A sampling probe is inserted through the mask's exhalation valve, allowing air sampling directly from the breathing zone without requiring the operator to wear additional external sampling equipment. This extraction of the sampling function into the PPE itself enables accurate measurement of in-mask air quality while maintaining operator safety.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sampling device is nested within the PPE mask structure. The sampling probe is inserted through the exhalation valve of the mask, and the filter element is positioned within the mask's internal volume. This nesting approach allows the sampling system to be contained within the PPE without adding external bulk or compromising the mask's protective function, while still enabling direct measurement of the breathing zone atmosphere.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If a sampling device is integrated into PPE to directly sample in-mask air, then measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of exposure assessmentVSAvoidintegration of sampling system into PPE
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sampling device leverages the existing exhalation valve of the PPE mask as a dual-purpose component: it serves both its original function of allowing exhaled air to escape and as the access point for the sampling probe. The filter element also serves multiple functions: it captures airborne asbestos fibers for analysis while simultaneously acting as a flow resistance element that helps regulate breathing flow. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sampling system utilizes the operator's own breathing flow to drive the sampling process. The negative pressure generated during exhalation automatically draws air through the sampling probe and filter without requiring an external pump or power source. The operator's respiratory movements themselves provide the driving force for sample collection, eliminating the need for complex active sampling mechanisms.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If the sampling probe is positioned to sample air near the breathing zone, then measurement precision is improved, but the risk of contaminating the sealed environment increases

Engineering Contradiction:
Improverepresentativeness of sampled airVSAvoidcontamination risk to isolated environment
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The filter element serves as an intermediary between the contaminated breathing zone atmosphere and the clean sampling device interior. Airflow carrying asbestos fibers passes through the filter, which captures the particles while allowing the gas phase to pass through. This intermediary filter prevents direct contact between the sampling probe and the contaminated atmosphere, eliminating the risk of contaminating the sampling device or compromising the PPE seal while still enabling accurate measurement of airborne contaminants.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides a direct and precise measurement of operator exposure to airborne contaminants, ensuring safety by accurately assessing the quality of air within the PPE, validating its effectiveness, and maintaining the integrity of the sealed environment for analysis.

Implementation Method 1

a suction device P

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

the suction device P creating a pressure difference

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 3

one or more filters for retaining the elements sought

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentEP3990884B1Assembly for checking the atmosphere prevailing within a first environment isolated from a second environment
Publication Date: 2025.08.13 CARREFOUR DU LAB
  • EP3990884B1 patent drawingFigure 1~2
  • EP3990884B1 patent drawingFigure 3~4
  • EP3990884B1 patent drawingFigure 5

AI summary

The invention relates to an assembly for checking the atmosphere prevailing within a first environment isolated with respect to a second environment which is different in terms of air quality and/or in terms of the composition of the atmosphere, said assembly notably comprising isolation means isolating said first environment from the second environment, a sampling device (1) intended to collect elements present in the atmosphere prevailing within the first environment, and extraction means. The invention consists in the fact that the isolation means consist of an item of isolating personal protective equipment and the sampling device comprises a cassette (1) defining a compartment which has an inlet orifice referred to as the sampling orifice and an outlet orifice referred to as the connection orifice which can be connected to the extraction means, means for capturing the elements the presence and/or concentration of which is being researched being housed, interposed between the two orifices, in the compartment, the cassette (1) further comprising attachment means configured for mounting the sampling device (1) on the isolating personal protective equipment which has complementing attachment means, with the sampling orifice of said sampling device opening into said isolated first environment.