PPG Sensor Patch Structure for Motion-Tolerant Skin Contact

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Solution Overview

Problem

Existing photoplethysmography (PPG) sensing systems have large spatial profiles and high complexity, making them unsuitable for everyday use and motion-tolerant applications, particularly for subjects with varying skin conditions and physical dimensions.

Innovation Solution

A patch design incorporating a silicon-based adhesive layer, a rigid support structure, and an elastic spacer to maintain constant skin contact and minimize the effects of skin strain and anatomical variations, using a single PPG array to tolerate subject motion and low perfusion sites.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If large sensing units with multiple arrays are used, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
ImprovePPG signal accuracyVSAvoidsensor complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple PPG arrays into a single integrated sensing unit. The single array incorporates both light-emitting elements and light-detecting elements in a unified structure, eliminating the need for separate arrays while maintaining the capability to measure both reflected and transmitted light for accurate PPG signals.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single PPG array is designed to perform multiple functions: it can detect both reflected and transmitted light, accommodate different skin types and conditions, and tolerate subject motion. This multi-functional design replaces the need for multiple specialized arrays while maintaining measurement precision across diverse conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If large sensing footprints are used, then measurement precision is improved, but area of moving object increases

Engineering Contradiction:
ImprovePPG signal accuracyVSAvoidsensing footprint
Core Design Contradiction:
Measurement precisionVSArea of moving object

Solution Approach 1:

The patent concentrates sensing capability into a localized single array structure rather than distributing it across a large footprint. The light-emitting and light-detecting elements are positioned in optimal local configurations within the single array to maximize measurement precision while minimizing the overall area required.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By merging reflected and transmitted light detection into a single array, the patent achieves comprehensive PPG measurement capability in a compact form factor, reducing the sensing footprint while maintaining or improving measurement precision through integrated optical paths.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If multiple PPG arrays are used, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvemotion toleranceVSAvoidsensor complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single PPG array is designed with dynamic adaptability to tolerate subject motion. The array can accommodate variations in skin surface geometry, contact pressure, and relative motion between the sensor and skin through its integrated design that captures both reflected and transmitted light, maintaining reliable measurements during movement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The single array's multi-functional capability to detect multiple light types and adapt to various skin conditions provides inherent redundancy and reliability without requiring multiple separate arrays. This universal design ensures consistent performance across different physiological conditions and motion states.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The patch provides low spatial profile, high motion tolerance, and accurate PPG signal capture on diverse skin types and conditions, enabling effective monitoring of biological signals like heart rate variability and oxygen levels.

Implementation Method 1

Photoplethysmography (PPG) generally refers to light-based techniques for detecting volumetric changes in blood. Typically, PPG is performed by directing an input light source at a subject's skin, measuring an amount of light reflected and/or transmitted by the skin

Methodology Applied
Scientific EffectPhotoplethysmography: Absorption (EM radiation)

Implementation Method 2

an elastic spacer to maintain constant skin contact and minimize the effects of skin strain and anatomical variations

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12575773B1Photoplethysmography sensors and processes
Publication Date: 2026.03.17 HUXLEY MEDICAL INC
  • US12575773B1 patent drawing
  • US12575773B1 patent drawing
  • US12575773B1 patent drawing

AI summary

The present disclosure relates to devices and processes that produce superior photoplethysmography (PPG) signals. In various embodiments, the present devices and processes leverage load backing, conformal contact, and strain isolation mechanisms to produce higher quality and amplitude PPG signals, and provide more repeatable results than previous devices and processes. In at least one embodiment, the devices discussed herein include a rigid support structure and elastic spacer for supporting a PPG sensor and various adhesive layers.