Pre-biased Emergency Door Release Mechanism for Transit Vehicles

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Solution Overview

Problem

Current manual emergency release mechanisms for transit vehicle doors do not ensure safe unlocking during emergencies while the vehicle is in motion, as they either allow passengers to potentially injure themselves by forcing open doors or risk damaging door control mechanisms, and previous solutions either prevent unsafe unlocking or frustrate passengers by requiring precise timing for safe operation.

Innovation Solution

An emergency manual door lock release mechanism incorporating a motion transfer device, electromechanical device, mechanical energy storage, and detent mechanism, where the electromagnet is energized to keep the door locked during motion and de-energized to allow unlocking only when safe to do so, utilizing a coil spring and magnetizable steel plate to ensure safe door release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the release cable is connected directly to the door lock actuator mechanism, then the door can be unlocked quickly in an emergency, but the door may be forced open while the vehicle is moving causing passenger injury

Engineering Contradiction:
Improvedoor unlocking speedVSAvoidpassenger injury risk
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

A motion transfer device with detent mechanism is introduced as an intermediary between the release cable and door lock actuator. The detent mechanism captures the motion transfer device until safe unlocking conditions are met, preventing direct cable-to-lock connection that would allow immediate door opening during vehicle motion

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary safety verification by monitoring vehicle motion status before allowing door unlock. The electromechanical device checks whether the vehicle is stationary before releasing the detent mechanism, ensuring the door can only be opened when it is safe to do so

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If a mechanism prevents the release handle from being moved when unsafe, then passenger safety is improved, but the passenger becomes frustrated and may break the handle

Engineering Contradiction:
Improvepassenger safetyVSAvoidhandle operation smoothness
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The motion transfer device with detent mechanism serves as a mediator that safely restricts handle movement during vehicle motion. Instead of rigidly preventing handle movement, the detent mechanism allows the handle to be pulled but temporarily holds the release cable, preventing door opening while avoiding handle breakage

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The detent mechanism provides a yielding restriction that cushions the passenger's pulling force. When the vehicle is moving, the detent captures the motion transfer device, allowing the passenger to pull the handle without breaking it, while the electromechanical device ensures the door remains locked until safe conditions are met

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Object-affected harmful factors

If the door motor is energized to keep doors closed during emergency, then door security is improved, but the motor overheats and door control mechanism may be damaged

Engineering Contradiction:
Improvedoor securityVSAvoidmotor temperature
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The electromechanical device with detent mechanism replaces the motor-driven door holding system. Instead of continuously energizing the motor to resist door opening, the mechanical detent mechanism physically prevents the release cable from actuating the lock, eliminating motor overheating while maintaining door security

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The detent mechanism provides preemptive mechanical blocking of the door release path. By capturing the motion transfer device before the passenger can pull the release cable, the system prevents door opening without requiring continuous motor engagement, thereby avoiding thermal damage

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures safe and controlled unlocking of transit vehicle doors during emergencies by preventing unlocking while the vehicle is in motion and allowing release only when the vehicle has stopped, thereby preventing injuries and damage to door control mechanisms.

Implementation Method 1

an electromechanical device for fixing the position of the motion transfer device when energized and releasing the motion transfer device when de-energized

Methodology Applied
Scientific EffectElectromagnetism: Electromagnet

Implementation Method 2

a mechanical energy storage device, connections for energizing the mechanical energy storage device to bias the motion transfer device to move to an unlocking position upon closing of the transit door

Methodology Applied
Scientific EffectElastic potential energy storage: Spring

Implementation Method 3

a detent mechanism normally capturing the motion transfer device and releasing the motion transfer device when the detent mechanism is activated

Methodology Applied
Scientific EffectMechanical detent/cam mechanism: Cam

Data Source

PatentUS11148685B2Pre-biased delayed emergency release
Publication Date: 2021.10.19 WESTINGHOUSE AIR BRAKE TECH CORP
  • US11148685B2 patent drawing
  • US11148685B2 patent drawing
  • US11148685B2 patent drawing

AI summary

The manual release mechanism described herein enables a passenger to attempt to manually open the door but delays opening until the vehicle is no longer moving. A motion transfer device moves to an unlocking position of the door lock only when the manual release mechanism is activated to release store energy in a mechanical energy storage device and an electromechanical device is de-energized to release the motion transfer device.