Modular store system
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Traditional on-site construction of commercial store casework is time-consuming and costly due to its multi-step process, which involves various trades and cannot be easily disassembled, and utilities often need to be installed before casework, complicating the construction process.
Innovation Solution
A pre-fabricated modular store system made of metal units that interconnect to form a self-contained, flexible, and durable structure, including built-in utilities and components like sinks, refrigerators, and lighting, allowing for quick assembly and reconfiguration without the need for on-site floor penetrations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If traditional on-site casework construction is used, then the store can be constructed with wood-based materials, but the construction process is time-consuming and costly due to multi-step multi-trade build out
Solution Approach 1:
The casework components are pre-fabricated off-site before installation. Metal frames, panels, and casework elements are manufactured in advance with precise dimensions and pre-assembled connections, eliminating the need for on-site multi-trade construction sequences. This preliminary fabrication significantly reduces on-site construction time and labor requirements.
Solution Approach 2:
The store construction is divided into discrete, modular casework components that can be independently manufactured and then assembled on-site. The system separates the fabrication process from the installation process, allowing parallel production of multiple components before final assembly, thereby reducing overall construction time.
2Stability of the object's composition
If traditional wood casework is constructed on-site, then the structure can be built, but it cannot be easily disassembled and reconfigured
Solution Approach 1:
The casework system employs dynamic, adjustable connections rather than fixed permanent joints. Metal frames incorporate adjustable bracing, removable panels, and reconfigurable shelving systems that maintain structural integrity during use but can be easily reconfigured or disassembled when store layouts need to change, providing both stability and adaptability.
Solution Approach 2:
The casework is divided into modular segments with standardized connection interfaces. These segmented components can be independently removed, relocated, and reassembled in different configurations while maintaining structural integrity through consistent connection mechanisms, enabling store reconfiguration without complete demolition.
3Ease of manufacture
If utilities are installed before traditional casework construction, then utility infrastructure is in place, but the construction process becomes more complex and time-consuming
Solution Approach 1:
The installation sequence is inverted: metal frame structures and casework components are installed first to establish the store layout, and utility infrastructure is then integrated into the pre-positioned casework elements. This reversal allows utilities to be routed through designed pathways in the metal framework rather than requiring floor penetrations and complex rough-in work before casework installation.
Solution Approach 2:
The metal casework framework serves multiple functions simultaneously: it provides structural support, defines store layout, and incorporates integrated utility routing pathways. This multi-functionality eliminates the need for separate utility installation phases and reduces overall construction complexity by combining structural and utility functions in a single system.
Data Source
AI summary
Systems and methods for a modular store system are disclosed. In particular embodiments, each modular store system includes one or more pre-fabricated, metal, interconnected, modular, units. Each of the units includes a baseplate, one or more chassis (possibly with one or more utility access holes), and subdeck. Each unit may also include other components, such as casters, level glides, a detachable veneer, pre-installed utilities, kick-plates, etc. As will be understood from discussions herein, pre-fabricated, metal (modular) units may reduce or eliminate the timeframe and associated costs of typical on-site (wooden) casework construction.