Pre-ignition Control via Enrichment Continuity

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Solution Overview

Problem

Existing engine control strategies for mitigating pre-ignition events are incomplete when a tip-out occurs during enrichment, leading to recurring pre-ignition issues at lower engine loads, which degrades engine performance and reduces engine life.

Innovation Solution

A method where the engine is enriched until a subsequent tip-out, and if the number of enrichment cycles between tip-in and tip-out is lower than a threshold, the enrichment is continued during subsequent tip-ins to complete the enrichment profile, even if no pre-ignition is detected, to maintain combustion chamber cooling and prevent thermal overloading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If enrichment is deactivated in response to a tip-out leading to incomplete pre-ignition mitigating enrichment, then engine response speed is improved, but pre-ignition events recur at lower engine loads degrading engine performance and life

Engineering Contradiction:
Improveengine response speedVSAvoidengine performance and life
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The controller performs preliminary enrichment action by continuing enrichment cycles after a tip-out event even when no pre-ignition is currently detected. This preliminary action prevents future pre-ignition events by maintaining cooled combustion chambers, thereby resolving the contradiction between rapid response and preventing recurring pre-ignition that degrades engine life.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The enrichment action is made continuous by implementing a minimum number of enrichment cycles that must be completed regardless of tip-out events. This ensures the cooling effect is maintained continuously to prevent thermal overloading and recurring pre-ignition, while still allowing the system to respond quickly to driver demand.

Inventive Principle:
Principle #20Continuity of useful action

2Object-affected harmful factors

If enrichment is applied to mitigate pre-ignition during tip-in events, then pre-ignition events are reduced, but engine performance degrades due to incomplete enrichment cycles when tip-out occurs

Engineering Contradiction:
Improvepre-ignition eventsVSAvoidengine performance
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system performs preliminary cooling through enrichment cycles before each tip-in event to prevent pre-ignition. By establishing this preliminary action, the engine maintains protected combustion chambers without requiring continuous enrichment, thus preventing pre-ignition while minimizing impact on engine performance and productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller dynamically changes the enrichment parameter based on operating conditions, applying enrichment only when necessary (during tip-in events that may cause pre-ignition) and adjusting the minimum cycle count based on the specific operating context. This allows pre-ignition prevention while maintaining engine performance.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the enrichment strategy is abandoned after a tip-out event, then control system complexity is reduced, but thermal overloading occurs during subsequent tip-in events at lower loads

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcombustion chamber temperature
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The controller implements a simplified preliminary action by automatically continuing a predetermined minimum number of enrichment cycles after a tip-out event. This simple rule prevents thermal overloading during subsequent tip-in events at lower loads without requiring complex real-time thermal management calculations, thus maintaining combustion chamber temperature control while avoiding excessive control system complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces pre-ignition events by ensuring complete enrichment cycles are completed, preemptively addressing incipient pre-ignition and reducing the likelihood of further events, thereby enhancing engine performance and extending engine life.

Implementation Method 1

By completing the enrichment over one or more subsequent tip-in events, including tip-in events at lower loads than those that typically trigger pre-ignition, sufficient combustion chamber cooling can be provided

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

enrichment initiated responsive to pre-ignition induced during a tip-in may be completed and further pre-ignition may be mitigated

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Data Source

PatentUS9267484B2Method and system for pre-ignition control
Publication Date: 2016.02.23 FORD GLOBAL TECH LLC
  • US9267484B2 patent drawing
  • US9267484B2 patent drawing
  • US9267484B2 patent drawing

AI summary

Methods and systems are provided for pre-ignition control. A pre-ignition mitigating enrichment is deactivated in response to a tip-out but reactivated in response to a subsequent tip-in. By preemptively enriching the engine, repeated pre-ignition due at subsequent tip-ins is reduced.