Pre-assembled Network Module with Integrated Cable
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Solution Overview
Problem
The existing installation process for network modules in distribution peripherals is time-consuming and leads to costly downtimes due to the need for routing and assembling cables, which can be improved to reduce workload and downtime.
Innovation Solution
A pre-assembled network module with a pre-connected installation cable, allowing for plug-free attachment and a pull-in aid for easy insertion, which can be snapped or screwed into the mounting frame, eliminating the need for excessive cable length and front-side installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If network modules are assembled on installation cables in front of the distributor periphery, then the installation process allows for on-site customization, but the installation time increases and downtime costs increase
Solution Approach 1:
The installation cable is pre-assembled to the network module at the factory before delivery to the installation site. This preliminary assembly action eliminates the need for on-site cable assembly, significantly reducing installation time and downtime while maintaining the ability to customize different cable lengths and types during the manufacturing phase.
2Adaptability or versatility
If installation cables are routed from behind through the installation frame, then the cable routing is flexible, but the cable length must be excessively long increasing material waste
Solution Approach 1:
The installation cable is pre-cut and pre-assembled to the network module with the exact required length during factory manufacturing. This eliminates the need to route cables from behind through the installation frame with excessive length, reducing cable material waste while maintaining routing flexibility through proper factory planning.
Solution Approach 2:
Instead of routing the cable from behind through the installation frame and then connecting it, the cable is pre-connected to the module and the entire assembly is installed as one unit. This inverted approach changes the installation sequence and eliminates the need for excessive cable length.
3Ease of operation
If plugs are used to connect the installation cable to the network module, then the connection is easy to make, but the transmission quality deteriorates
Solution Approach 1:
The installation cable is permanently connected to the network module through factory assembly methods such as soldering, welding, or mechanical bonding. This merging of the cable and module into a single integrated unit eliminates the need for plugs and connectors, thereby maintaining ease of installation while significantly improving transmission quality by removing potential connection points for signal degradation.
4Adaptability or versatility
If the network module is assembled on-site, then the installation allows for immediate adjustments, but the installation complexity increases
Solution Approach 1:
All assembly operations including cable termination, connector attachment, and module configuration are completed at the factory before shipment. This preliminary action transforms a complex multi-step on-site assembly process into a simple installation task, reducing installation complexity while maintaining the ability to customize during manufacturing.
Data Source
Figure 1~2
Figure 3
AI summary
The network module (1) is equipped with a data jack. The network module has an installation cable (5), which is placed on the network module in preassemble manner. The network module is connected with the installation cable in connector less manner and is connected with installation cable in high tensile manner. An independent claim is included for a method for installation a prefabricated network module.