Precast Pole Foundation With Integrated Anchor Bolts

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Solution Overview

Problem

Conventional precast concrete foundations for light and utility poles lack adaptability to varying anchor bolt patterns and conduit sizes, making them inefficient and labor-intensive to install, especially under unpredictable ground and atmospheric conditions.

Innovation Solution

A precast pole foundation with an elongated cylindrical concrete body featuring parallel concrete bolts, cavities for conduits of varying dimensions, and reinforcing bars, allowing for customizable bolt spacing and easy installation, including optional tee bolts and lift anchors for improved stability and handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional precast concrete foundations are used, then the foundation structure is simple and easy to manufacture, but it cannot accommodate varying anchor bolt patterns and conduit sizes

Engineering Contradiction:
Improveadaptability to anchor bolt patterns and conduit configurationsVSAvoidfoundation structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The foundation is divided into modular components including a precast concrete body with integrated anchor bolts and conduit cavities. This segmentation allows the foundation to be manufactured as standardized units that can be adapted to different configurations by selecting appropriate modules, thereby improving versatility without proportionally increasing overall complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The precast concrete foundation is designed with multi-functional capabilities: it provides structural support, integrates anchor bolt mounting, incorporates conduit routing, and offers reinforcement. By combining multiple functions into a single integrated component, the foundation achieves high adaptability to various bolt patterns and conduit sizes while maintaining relatively simple manufacturing processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If conventional on-site concrete pouring is used, then the foundation can be customized to site conditions, but the installation process is labor intensive and time consuming

Engineering Contradiction:
Improveinstallation speed and efficiencyVSAvoidinstallation labor intensity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The foundation components are precast off-site with all necessary elements (anchor bolts, conduit cavities, reinforcement) already integrated and positioned. This preliminary action eliminates the need for on-site concrete pouring and formwork, dramatically reducing installation time and labor requirements while maintaining the ability to customize configurations during the manufacturing stage.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If precast concrete structures are used, then installation is faster and more efficient, but they cannot adjust for varying anchor bolt patterns and conduit configurations

Engineering Contradiction:
Improveadjustability to bolt patterns and conduit sizesVSAvoidmanufacturing flexibility
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The foundation design incorporates variable parameters such as different anchor bolt patterns, spacing, and conduit cavity sizes that can be specified during manufacturing. By allowing these parameters to be changed based on project requirements, the precast foundation maintains manufacturing efficiency while achieving the necessary adaptability to different bolt patterns and conduit configurations.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9624640B2Precast light pole foundation
Publication Date: 2017.04.18 ABBEY JAY
  • US9624640B2 patent drawing
  • US9624640B2 patent drawing
  • US9624640B2 patent drawing

AI summary

A precast pole foundation having an elongated concrete body having an upper surface and a lower surface. At least two parallel concrete bolts extend from the upper surface of the concrete body. At least one cavity is disposed along the body of the concrete body for receiving a conduit. The pole foundation is preferably cylindrical and can be used to support a light pole, a utility pole, a sign pole of any such structure. At least a portion of the concrete body is reinforced with at least one reinforcing bar embedded therein.