Precast Moment-Resisting Building Repair via Replaceable BRR

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Solution Overview

Problem

Current reinforced concrete (RC) moment-resisting buildings are prone to significant damage during severe earthquakes, leading to costly and time-consuming total replacement, as existing construction methods like cast-in-place construction are slow and impractical for repair.

Innovation Solution

The use of precast beams and columns with detachable buckling restrained reinforcement (BRR) and mechanical bar splices allows for accelerated construction and easy component disassembly and replacement, enabling quick and cost-effective repair of damaged structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If cast-in-place construction is used for RC moment-resisting buildings, then structural integrity is achieved, but construction speed is slow and post-event repair is difficult

Engineering Contradiction:
Improveconstruction speedVSAvoidpost-event repairability
Core Design Contradiction:
ProductivityVSEase of repair

Solution Approach 1:

The building structure is divided into separate precast components (beams, columns, joints) that can be manufactured independently and assembled on-site. This segmentation enables faster construction through parallel manufacturing and simplifies repair by allowing individual component replacement without affecting the entire structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection system incorporates replaceable fuse elements and mechanical splices that can be quickly installed and removed. The dynamic nature of these connections allows for rapid assembly during construction and efficient disassembly/replacement during repair operations, addressing both construction speed and repairability requirements.

Inventive Principle:
Principle #15Dynamics

2Reliability

If total replacement of structure is performed after severe earthquake damage, then safety is ensured, but economic and social costs are substantial

Engineering Contradiction:
Improvestructural safetyVSAvoideconomic cost
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The design incorporates replaceable fuse elements and damaged components that can be discarded after absorbing seismic energy or sustaining damage. These components are designed to be economically replaceable while the main structural elements remain intact, allowing recovery of the majority of the structure and avoiding total replacement costs.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

Fuse elements and certain connection components are designed as disposable, low-cost elements that protect more expensive structural components. These sacrificial elements are replaced after damage rather than repairing complex structural members, reducing overall economic loss while maintaining structural safety.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If precast components with detachable connections are used, then construction is accelerated and repair is simplified, but connection complexity increases

Engineering Contradiction:
Improveconstruction speedVSAvoidconnection complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Mechanical splices and fuse elements serve as intermediary components between precast concrete members and steel reinforcement. These intermediaries simplify the connection detail by providing standardized, pre-fabricated joining mechanisms that are easier to install than traditional rebar splicing while maintaining structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10781582B2Apparatus, systems and methods for repairable precast moment-resisting buildings
Publication Date: 2020.09.22 SOUTH DAKOTA BOARD OF REGENTS
  • US10781582B2 patent drawing
  • US10781582B2 patent drawing
  • US10781582B2 patent drawing

AI summary

The disclosed apparatus, systems and methods relate to reinforced concrete moment-resisting buildings with precast beams, precast columns, and replaceable buckling restrained reinforcements. Modular channels and pins or boxes are provided that allow for the replacement and repair of the precast moment-resisting beams and columns. Replaceable buckling restrained reinforcements are used to attach the beams and columns via embedded reinforcements and couplers.