Sensor-Based Precast Member Reuse for Safe Building Dismantling

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Solution Overview

Problem

Conventional methods for reusing precast concrete members in buildings do not ensure quality and safety due to damage during use, making it difficult to construct safe buildings with reused materials.

Innovation Solution

Attach sensors to precast members joined by unbonded tendons to monitor physical quantities, determine reusability based on sensor data, and perform visual inspections and repairs to ensure quality before reuse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If precast members are reused without quality monitoring, then construction cost and time are reduced, but safety and reliability deteriorate

Engineering Contradiction:
Improvequality of reused precast membersVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Sensors are attached to precast members during the construction phase before they are put into service. This preliminary action enables continuous monitoring of physical quantities throughout the member's service life, ensuring quality data is available when reuse decisions are made without adding complexity to the reuse process itself.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The monitoring system provides feedback on the physical state of precast members through continuous measurement of physical quantities. This feedback mechanism allows for objective assessment of member condition, enabling reliable reuse decisions based on actual performance data rather than subjective evaluation.

Inventive Principle:
Principle #23Feedback

2Reliability

If sensors are attached to all precast members for monitoring, then quality assurance improves, but construction cost and complexity increase

Engineering Contradiction:
Improvequality assurance of precast membersVSAvoidconstruction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Sensors are selectively attached to specific precast members based on their importance, usage conditions, and risk factors. This local quality approach ensures that monitoring resources are concentrated on members where quality assurance provides the greatest benefit, rather than uniformly monitoring all members.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system monitors changes in physical quantities over time to assess member condition. By tracking parameter changes rather than requiring constant physical inspection, the system achieves comprehensive quality assurance with minimal interference to construction productivity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If precast members are inspected and repaired before reuse, then safety improves, but time and cost increase

Engineering Contradiction:
Improvesafety of reused buildingVSAvoiddismantling and inspection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Quality monitoring data is collected during the entire service life of the building, so when dismantling occurs, the assessment of reuseability is already based on comprehensive historical data. This preliminary data collection eliminates the need for extensive post-dismantling inspection time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Physical inspection and testing of precast members is replaced by electronic sensor data analysis. The monitoring system automatically assesses member condition through measured physical quantities, substituting time-consuming manual inspection with rapid electronic evaluation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250354890A1Reuse method for precast members of building, reuse method for building, and reuse evaluation system for precast members of building
Publication Date: 2025.11.20 SUMITOMO MITSUI CONSTRUCTION CO LTD
  • US20250354890A1 patent drawing
  • US20250354890A1 patent drawing
  • US20250354890A1 patent drawing

AI summary

In a reuse method for precast members of a building having a rigid frame structure, when a building provided with multiple precast members including multiple pillar members and multiple beam members is constructed, a sensor is attached to at least one of those of the precast members that are joined to each other by unbonded tendons. During use of the building, the physical quantity P of the precast member detected by the sensor is monitored. When the building is dismantled, the reusability of the precast member is determined based on the detection result of the sensor, and the precast member determined to be reusable is reused in another building to be constructed.