DC-DC Boost Converter Precharge Circuit Voltage Clamping

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Solution Overview

Problem

Conventional precharge circuits for DC-DC boost converters face challenges in maintaining a stable precharging current during the start-up phase, leading to potential power losses and reduced reliability due to varying drain-source voltages between reference and power transistors, which affects the precharging current and output voltage.

Innovation Solution

A precharge circuit with a current mirror and voltage clamping mechanism, where the drain-source voltages of the reference and power transistors are maintained equal, allowing for a constant reference current and precharging current, using a current regulating circuit to control the precharging current and maintain it at a stable value.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional precharge circuits are used without voltage clamping, then the circuit design is simpler, but the precharging current varies with output voltage leading to power losses and reduced reliability

Engineering Contradiction:
Improveprecharging current stabilityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a voltage clamping circuit as an intermediary component between the current mirror circuit and the power transistor. This clamping circuit maintains equal drain-source voltages across the reference and power transistors, ensuring stable precharging current without requiring complex control mechanisms. The intermediary voltage clamping function resolves the contradiction by adding a targeted functional block rather than redesigning the entire system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The voltage clamping circuit enforces equipotential conditions by maintaining equal drain-source voltages across the reference transistor and power transistor. This equipotential approach ensures that the precharging current remains stable and predictable, directly improving reliability while adding only moderate circuit complexity through dedicated voltage equalization components.

Inventive Principle:
Principle #12Equipotentiality

2Loss of energy

If the precharging current is allowed to vary with output voltage, then the circuit responds dynamically to voltage changes, but power losses increase and reliability decreases

Engineering Contradiction:
Improvepower lossVSAvoidcontrol mechanism
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The voltage clamping circuit implements a feedback mechanism that continuously monitors and maintains equal drain-source voltages across the transistors. This feedback control stabilizes the precharging current, preventing excessive power losses while avoiding the need for complex external control mechanisms. The automatic voltage equalization reduces energy waste without compromising operational simplicity.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If drain-source voltages of reference and power transistors are not equalized, then the circuit design is simpler, but the precharging current becomes unstable affecting start-up performance

Engineering Contradiction:
Improveprecharging current stabilityVSAvoidvoltage clamping circuit
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The voltage clamping circuit serves as an intermediary that specifically addresses the voltage equalization requirement without redesigning the entire current mirror architecture. By inserting this dedicated voltage equalization stage, the patent achieves stable precharging current while adding only the necessary components for voltage clamping, thus balancing stability improvement with acceptable circuit complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If a larger precharging current is used to ensure stable start-up, then the start-up reliability improves, but power losses increase during the precharge phase

Engineering Contradiction:
Improvestart-up reliabilityVSAvoidprecharge power loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The voltage clamping circuit enables precise control of the precharging current by maintaining stable voltage conditions across the current mirror transistors. This parameter stabilization allows the use of optimized current levels that provide sufficient start-up reliability while minimizing power losses. The controlled voltage equalization ensures the precharging current remains at the optimal value throughout the precharge phase, resolving the trade-off between reliability and energy loss.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures a stable precharging current, reducing power losses and enhancing reliability by maintaining the precharging current at an expected value for a longer period, even as the output voltage approaches the input voltage, thus supporting faster start-ups and improved circuit stability.

Implementation Method 1

maintaining a reference current flowing through the reference transistor as substantially constant; maintaining a drain-source voltage of the reference transistor and a drain-source voltage of the power transistor as substantially equal; and obtaining a substantially constant mirror current by reflecting the reference current through the power transistor

Methodology Applied
Scientific EffectCurrent mirror effect:

Implementation Method 2

a voltage clamping circuit coupled to the current mirror circuit, where the voltage clamping circuit is configured to maintain drain-source voltages of the reference transistor and the power transistor as substantially equal

Methodology Applied
Scientific EffectVoltage clamping:

Implementation Method 3

a current regulating circuit coupled to the current mirror circuit and the voltage clamping circuit, where the current regulating circuit is configured to compare a voltage from the voltage clamping circuit against a reference voltage, and to control in response thereto regulation of a reference current and a precharging current of the precharge circuit as substantially constant

Methodology Applied
Scientific EffectVoltage comparison and current regulation:

Data Source

PatentUS9214852B2Precharge circuits and methods for DC-DC boost converters
Publication Date: 2015.12.15 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US9214852B2 patent drawing
  • US9214852B2 patent drawing
  • US9214852B2 patent drawing

AI summary

The present invention discloses precharge circuits and methods for DC-DC boost converters. In one embodiment, a precharge method for a DC-DC boost converter having a current mirror circuit that includes a reference transistor and a power transistor, can include: (i) maintaining a reference current flowing through the reference transistor as substantially constant; (ii) maintaining a drain-source voltage of the reference transistor and a drain-source voltage of the power transistor as substantially equal; and (iii) obtaining a substantially constant mirror current by reflecting the reference current through the power transistor to operate as a precharging current of a precharge circuit.