Precharged Coil Driving Apparatus for High-Speed Switching

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Solution Overview

Problem

Existing driving apparatuses for high-power switching elements with large gate capacitances face challenges in reducing loss and improving switching speed, as power loss increases with gate capacitance and switching frequency in traditional RC and LC systems.

Innovation Solution

A driving apparatus is designed with a coil precharged before current is supplied to the switching element's control terminal, utilizing a control circuit to manage charging and clamp switches, along with a reverse-flow blocking diode to block current from the coil, enhancing current supply and reducing power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a resistor-capacitor (RC) system is used for driving switching elements, then the circuit structure is simple, but power loss increases as gate capacitance, gate voltage, or switching frequency increases

Engineering Contradiction:
Improvecircuit structureVSAvoidpower loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The coil is precharged to a predetermined voltage before the switching element is driven, storing energy in advance. This preliminary energy storage enables faster switching by providing immediate current to charge the gate capacitance, reducing the time the switching element operates in a high-loss state during transitions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The driving apparatus uses periodic switching of the coil charging and discharging cycles to maintain optimal gate voltage levels. By periodically recharging the coil and using it to drive the switching element, the system sustains efficient operation across multiple switching cycles, keeping power loss low while maintaining simple circuit structure.

Inventive Principle:
Principle #19Periodic action

2Speed

If the gate capacitance is increased to improve switching control, then the switching speed can be enhanced, but power loss increases

Engineering Contradiction:
Improveswitching speedVSAvoidpower loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The coil is precharged before the switching element needs to be activated, storing energy that will be immediately available to charge the gate capacitance. This preliminary energy preparation allows the system to handle larger gate capacitances without proportionally increasing power loss, as the energy is delivered efficiently in a controlled manner rather than continuously.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the voltage parameter of the coil dynamically - precharging it to a high voltage to store sufficient energy for driving large gate capacitances, then allowing it to discharge through the gate. This parameter variation enables the system to accommodate different gate capacitance values while maintaining optimal power efficiency and switching speed.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the switching frequency is increased to improve productivity, then the output per unit time increases, but power loss increases

Engineering Contradiction:
Improveoutput per unit timeVSAvoidpower loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system employs periodic charging and discharging of the coil at optimized frequency intervals. By synchronizing the coil's charge-discharge cycle with the switching element's operation, the system can increase switching frequency and productivity while minimizing power loss through efficient energy transfer during each cycle.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The coil is precharged in advance before each switching event, preparing the energy needed for the next switching cycle. This preliminary preparation allows the system to operate at higher frequencies with reduced loss, as each switching event starts with energy already stored rather than requiring continuous power supply during transitions.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the current supplied to the switching element, improving switching speed and reducing power loss, thereby achieving efficient switching.

Implementation Method 1

a coil (L1) that is precharged before current is supplied to a control terminal of the switching element

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a reverse-flow blocking diode (D3), to block current from the second terminal of the coil toward the first potential line

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS9356516B2Driving apparatus and electric power converter
Publication Date: 2016.05.31 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US9356516B2 patent drawing
  • US9356516B2 patent drawing
  • US9356516B2 patent drawing

AI summary

A driving apparatus includes a first potential line that applies a first potential, a second potential line that applies a second potential, a coil including a first terminal and a second second terminal that is connected to a control terminal of a switching element, a charging switch connected between the first potential line and the first terminal of the coil, a clamp switch provided between the first potential line and the second terminal of the coil, a reverse-flow blocking diode connected in series with the clamp switch between the first potential line and the second terminal of the coil, and a control circuit that controls the charging switch and the clamp switch.